Week 2+4 Flashcards

1
Q

What are the PID limitations?

A

Doesn’t show how straight the process lines are.
The proximity of items isn’t clear.
The actual size of equipment.

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2
Q

What is the function of steam trap?

A

separates condensate from steam.

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3
Q

What are the abreviations for:
Valves / Relief Valve / Bursting disc / Control valve / Sample point

A

V / RV / BD / CV / SP

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4
Q

What are the two main types of control loops?

A

Feedback - control system measures changes in a process output and then adjusts variable to return output at desired setpoint.
Feed Forward - Control system measures disturbance and adjusts variable to compensate for it so that controlles output is not affected.

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5
Q

Describe what ratio control and cascade control are.

A

Ratio - One stream is controlled in ratio to another control stream.
Cascade control - Primary controller is used to adjust the set point of a second controller.

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6
Q

what is the function of a HAZID

A

Identifies hazards / Finds interactions between parts of the plants and surroundings which could cause a major accident.

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7
Q

What is the function of a HAZOP

A

Identifies hazards and operability problems.
Provides action and solutions to deal with them.

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8
Q

what is the function of a HAZAN?

A

Calculates how likely a hazard is of occuring.
Quantifies with probability.

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9
Q

What is the function of LOPA.

A

Defence systems against the disasters (checks the alarms/trips and whether they are sufficient enough).

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10
Q

What is the difference between upper flammability and lower flammability?

A

Upper - the concentration in air above which a flame cannot exist.
Lower - the concentration in air below which a flame cannot exist.

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11
Q

What are the following points in terms of flammability:
Flash point
Autoignition temperature
Minimum oxygen concentration

A

Flash point - Liquid temperature above which vapour produces ignitable mixture in air.
Augnition temperature - enviromnent temperature above which energy from enviromnent provides ignition.
MOC - Oxygen concentration below which combustion is not possible.

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12
Q

What information is required to plot the flammability diagram.

A

Lower flammability limit
Upper flammability limit
Stoichiometric composition
Minimum oxidant for combustion

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13
Q

what is the difference between a flashfire and a poolfire?

A

Flashfire: Occurs when a vapour cloud burns.
Main hazard is contact with flame.
Pool fire: Starts with the release of flammable material.

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14
Q

what are some fire responses?

A

have multiple layers of protection.
Management of source ignition.
Response plan.

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15
Q

what is a BLEVE?

A

Boiling liquid expanding vapour explosion.
Short duration.

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16
Q

what are factors which affect dust cloud explosions?

A

Vessel volume
Degree of turbulence
Dust concentration
Particle size
Composition of sample.

17
Q

In terms of electrostatics what different atmospheres are there?

A

Very sensitive atmospheres : MIE < 0.02MJ
Sensitive atmospheres: MIE < 1 MJ

18
Q

What is the purpose of process control?

A

Stable process operation
Keeping plant under safe operating conditions
MInimizing damage to the equipment
Ensure operating meets specification
Minmize impact of external disturbance

19
Q

What are valve failure positions?

A

Valve fails to open
Valve fails to close
Valve is locked in current position
Failure mode is indertminate

20
Q

How does an increase in pressure affect UFL, LFL, AIT.

A

Raises UFL
Reduces LFL (negligible)
Reduces AIT

21
Q

What does AIT depend on?

A

Vapour concentration
Shape and size of vessel
Catalytic material
Pressure
Oxygen content
Ignition delay

22
Q

Describe a jet fire

A

Running liquid fire from a contained/stored liquid.

23
Q

What are passive protection systems for a fire.

A

Spacing and layout
Fireproofing
Containment and drainage
Fire walls
Electrical classification

24
Q

Why are dust explosions dangerous?

A

They have a high surface area thus could cause a flash fire. If they occur in confined spaces they cn damage both euipments and buildings.

25
Q

What are the factors which affect dust cloud flammability?

A

particle size
Moisture content
Concentration of particles
Solvent content
Temperature and contaminants

26
Q

What methods are put in place to avoid dust explosions?

A

Ventilation.
Moisturize the content.
Hazard area analysis to know where explosions zones are more prone of occuring.