wax pattern Flashcards
What is lost wax technique?
- fabrication of metal or pressed-ceramic fixed prosthesis
What is another name for lost wax technique?
pressing technique
What does lost wax casting of metals involve?
- construction of wax pattern
- coating of a wax model with plaster
- melting the wax out of the resulting mould
- filling the space with molten metal
Why is wax used to make patterns?
because it can be conveniently manipulated and precisely shaped and it can be completely eliminated from the mould after investing using heat
What is wax?
thermoplastic material which is solid at room temperature but melt without decomposition to form mobile liquid
What are the types of inlay casting wax?
- type 1: medium-hardness wax (generally used with direct technique for making patterns in the oral cavity
- type 2: softer wax (generally used for the indirect fabrication of castings)
What is the composition of inlay casting wax?
- paraffin: usually the main constituent (40-60%), is likely to flake when it is trimmed (disadvantage) and does not produce a smooth glossy surface
- natural resin: dammar resin (to reduce flaking and increases toughness)
- carnauba, ceresin, candelilla wax (to raise melting temperature) or beeswax
- dyes: provide colour contrast (for fine details of margin)
What are the requirements for wax patterns?
- adequate flow at typical forming temperatures
- flow requirements are necessary to control the stability of the wax once it had reached temperature (37 degrees for type 1 and 25 degrees for type 2) at which it is carved, burnished ad polished
- burn out cleanly to allow escape of gases and complete entry of molten alloy, there can be no residual ash
- wax should be uniform when softened with no granules on the surface and no hard spots within surface when the wax is softened
- wax should not fragment into flakes or similar surface particles when it is moulded after softening, such flakiness is likely to be present in paraffin wax so modifiers must b added to minimise this effect
- dimensionally stable (does not disslve)
- contrast colour than die material
- easily carved without chipping (easy to manipulate)
- can be burnished and polished
- should fracture rather than deform upon removal from cavity in case of undercuts
What are the methods of wax pattern construction?
- addition method
- dipping method
- CAD/CAM system
How is printed wax pattern (3D printing) made?
- either digital impression or scanning of cast
- digital designing of wax pattern
- 3D printer expels microdroplets of wax, developing a wax pattern in a layer-by-layer manner
What are the advantages of CAD/CAM and 3D printing?
- more precise and accurate
- faster
- less stress between wax layer
- less distortion
What are molten press and injection methods used for?
industrial purposes
Will every defect or void in the wax appear in the casting?
yes
Can defects be corrected easily in metal casting?
no
Can defects be corrected easily in wax?
yes
When is compensating for an error in a waxing technique impossible?
when metal casting has been formed
What are the prerequisites of wax pattern?
- correction of defects
- die trimming
- die ditching
- marking the margins
- provision of adequate cement space
What happens during correction of defects?
- small defects on the die like dimples due to caries or loss of previous restorations
- normally blocked out intraoral by glass ionomer cement (GIC)
- can be blocked on the die as long as the defect doesn’t extend to within 1mm of cavity margin
- blocked out using zinc phosphate cement, autopolymerising resin
What happens during die trimming?
- remove most of the excess stone then trim the die apical to (under) the finish line of the preparation
- over trimming will result in over contoured restoration
What are the advantages of die trimming?
- accentuate finish line
- resembling the normal contour of the natural root for proper cervical contouring of wax pattern
- produce smooth area gingival to the finish line
What happens during die ditching?
- ditching of die below the finish line to 0.3mm
- ditching is a circumferential groove that facilitates the establishment of good margin (i.e. proper accentuation for the finish line)
What happens during making the margins?
- margins should be marked in order to locate it during wax carving
- should be delineated with a coloured pencil
- colour should contrast with that of wax that will be used
- graphite (lead) pencil shouldn’t be used
Why shouldn’t we use graphite pencils during marking of margin?
- can abrade the die
- darker colour can interfere with efforts to verify that the wax has been properly adapted at the margin )(should have unique colour)
- traces of the graphite can prevent complete casting of margins (act as antiflux)
What happens during provision of adequate cement space?
- space should exist between internal surface of casting (crown) and prepared surface of tooth everywhere except immediately adjacent to the margin (1mm)
- space provides room for luting agent (a material that on hardening fills the space and binds the tooth and crown together) and allows complete seating of restoration during cementation
- adequate cement space is 20-40 micrometres for each wall so the internal diameter of the wall of crown would be 40-80 micrometres
- 1mm band around the margin shouldn’t be given any luting space