UPS and VFD's Flashcards
What is the major concern if a standard motor is operated by a VFD at slow speeds?
Overheating of the motor
What are three (3) ratings of induction motors for VFD use?
- inverter ready
- inverter duty
- vector duty rated
What are three (3) types of non-induction motors suitable for VFD use?
- permanent magnet motors
- wound field brushless excited synchronous motors
- reluctance motors
When controlling the speed of an ac motor, what factor does a VFD change to achieve different speeds?
Frequency
Name two (2) types of equipment that can achieve cost saving benefits by being operated by a motor connected to a VFD?
Pumps
Fans
What is a major undesirable issue associated with operating a VFD for the power system?
Harmonics
What is the 7th harmonic on a 60Hz system?
420 Hz
Why are bonding rings installed on the shafts of some motors that are operated by a VFD?
To prevent the build-up of induced voltages between shaft and bearings
What are the four (4) main components of a PWM type VFD?
- rectifier
- DC Link
- inverter
- control logic (CPU)
What are the three rectifier types?
6-pulse
12-pulse
18-pulse
What is the most common switching device used in the inverter section?
IGBT - insulated Gate bipolar transistor
What circuit is used in the DC link section of the VFD?
L-Section filter
How is an IGBT turned on?
+15V applied to Gate
How fast can an IGBT turned on?
400 nanoseconds
How fast can an IGBT turned off?
500 nanoseconds
What are the two (2) types of PWM techniques?
Volts/Hertz (common)
Flux vector
What is the purpose of the control logic board?
- brains of the VFD
- controls the output
- stores the software program
What are some common software functions (basic drive adjustments) of the V/Hz control for VFD’s?
- toque limiting
- voltage boost at low speeds (low speed boost)
- min/max speeds (frequency)
- ramp up/down
Why is it important to maintain the V/Hz ratio to a VFD connected motor?
Maintain max torque while not exceeding the FLA
What happens to toque as V/Hz ratio is maintained?
Stays constant
What section of the VFD filters the pulsating dc to smooth dc?
DC link section
What section of the VFD converts an ac supply voltage to a dc voltage for the VFD?
Rectifier
What section of the VFD converts a dc bus voltage to a pulse width modulated output?
Inverter
What is the most common semi-conductor switching device to produce PWM output?
IGBT
What are the two (2) most common control techniques for producing a PWM output of a VFD?
- V/Hz control technique
- Flux vector control technique
What is the volts/hertz ratio of a 600V motor with a 60 Hz frequency rating?
10 V/Hz
What type of control does a system have if a heater is energized by a contactor by a start stop station?
Open-Loop
What type of control does a system have if a heater is energized by a contractor contactor by a thermostat?
Closed-Loop
What basic type of control requires feedback?
Closed-Loop control
What type of braking is done by putting a dc voltage on the motor stator windings?
DC injection braking
What type of braking uses a resistor to dissipate the regenerative voltage as heat?
Dynamic braking
What type of braking recycles the energy produced by a decelerating motor back to the electrical system?
Line regenerative braking
List the three (3) key components in a basic UPS system
- rectifier
- battery
- inverter
What are the two (2) applications of a rectifier dc output in a UPS?
- store energy in the batteries
- provide dc to inverter
DC batteries in a UPS system change from charging to discharging immediately when the supply fails or deteriorates
True or False?
True
A UPS system with a bypass switch can still maintain supply to a load when
a) system has a high temp
b) system load is excessive
c) the inverter fails
d) all the above
d) all the above
Normal battery operating time in a UPS system
5-30 minutes
How many primary and secondary windings are in the output transformer of a redundant UPS system?
3 primary - 1 secondary
What are the advantages of installing a common storage battery in a redundant UPS system?
- one battery and and one rectifier
- less maintenance and lower cost
A static switch has two SCRs connected in anti-parallel.
True or False?
True
A static switch can operate in a high speed because it has no moving parts
True or False?
True
The usual switching time of a static switch is measured in
Microseconds
The most common type of inverters used in UPS systems
PWM - pulse width modulation
A PWM inverter can produce pulses of
Variable frequency and positive and negative voltages
A PWM produces a true sinusoidal waveform
True or False?
False; simulated
The average voltage between any two pulses from a PWM inverter output is equal to the _____________ voltage of a counterpart sinusoidal voltage.
Instantaneous
List the two (2) factors in determining the supply conductor ampacity of a UPS system.
- input rating
- battery charge demand
What is the recommended UPS battery ambient temperature rating?
20-25 degrees Celsius
What is the purpose of maintenance bypass circuit breakers?
Total shutdown in a UPS system
Most UPS systems can still operate if one cooling fan fails.
True of False?
True
The normal cooling air path in a UPS cabinet is that cool air enters in the
Lower front side
A sealed battery has a longer serviceable life than a vented type battery.
True or False?
True
The best method to identify a failed solid state power device is by comparing the dc voltage between the _________ ______ ___________ terminals.
Anode and cathode
The most easy to isolate section for troubleshooting a UPS system is the
Battery bank
The purpose of the inverter in a UPS is to provide what two (2) values?
- rated voltage
- rated frequency
What is the purpose of a UPS redundant system?
Higher reliability by use of two UPS systems
The devices used for high speed switching of inverters
IGBT
Two anti-parallel SCRs are used in what device to switch utility power to the load when the UPS fails.
Bypass; static switch
During a load test it is found that the UPS cannot supply rated output for the rated time. The problem could be
Batteries or rectifiers
What type of batteries are used in UPS systems?
Lead acid; either sealed or vented
Installation of a UPS can be divided into four areas. What are they?
- input
- dc
- output
- auxiliaries
If a standard motor (TEFC) is operated by a VFD at low speeds the motor may
Overheat
Analog control wiring to a VFD should be of what type and installed how
Twisted shielded pair (TSP) in its own conduit and bonded at one end only
With a VFD connected motor, if the voltage increased and frequency decreased, the current would.
Increase
Two factors that determine the speed of a squirrel cage motor are
- Frequency
- Number of poles
A PWM drive (VFD) is fed with three phase 208V, the dc link voltage would have an approximate value of
208 / 0.707 = 294V
The VFD changes the speed of a motor by changing the
Frequency
A VFD motor voltage is held constant, frequency is increases. The current of the motor would
Decrease
Low speed boost in a VFD provides
Voltage boost at low speeds to overcome resistance
Why is it important to maintain a steady ratio of voltage and frequency?
Max torque without exceeding FLA
What are three braking methods of a VFD connected motor
Dynamic braking
DC injection braking
Line regenerated braking
Which inverter rating type of a VFD connected induction motor would come with shaft encoders?
Vector duty; used in closed loop systems
What are three types of non-induction motors that can be connected to a VFD
- Permanent magnet motors
- wound field brushless (sync)
- reluctance motors
__________ __________ is an example of a semiconductor compound.
Gallium arsenide
Two disadvantages of VFDs
- harmonics
- special cabling requirements
Limit of total harmonic distortion (THD) allowed back on supply lines
3%
Filtering THD on the line side can be accomplished by using a
Input line reactor
Used between the drive and the motor; to reduce reflected waves due to unmatched cable surge impedance and motor surge impede.
Load reactors
What causes damaged motor insulation such as pitting
Reflected waves causing high voltage spikes
Five (5) primary install considerations
Location Utility Supply Bonding Control wiring Harmonics
VFDs are best operated between _____-______ degrees Celsius
10 - 40
Line voltage to the supply should not vary more than plus or minus
10%
Sometimes installed on the motor shafts to prevent buildup of induced voltage between the shaft and bearing
Bonding rings
Control wiring at a minimum is a Class ___
Class 2
A VFD can be fed with single phase and output three-phase to the motor
True or False?
True
Full wave three phase is ___ pulse rectifier
6 pulse
Wye-Delta; two full wave three phase is ___ pulse rectifier
12 pulse; 30 degree out of phase
A dynamic breaking resistor is often included in what section
Dc link section
The IGBT receives its gate pulse from the
Control logic circuit
The V/Hz PWM control technique offers drive adjustments such as
- torque limiting
- voltage boost at low speeds
- minimum and maximum speed control
- adjustable acceleration and deceleration rates
To achieve 10% motor speed, the VFD should supply ___% frequency
10%