Unit 8 Processing woods Flashcards

1
Q

What are the categories of timber processes?

A

Fabrication processes are grouped into categories

Categories include addition, forming, and wasting processes.

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2
Q

What does ‘addition’ refer to in timber processes?

A

Joining methods

Addition involves techniques to join pieces of timber together.

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3
Q

What is the purpose of forming processes in timber fabrication?

A

To modify the shape by bending

Forming processes involve altering the shape of timber without removing material.

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4
Q

What do wasting processes do in timber fabrication?

A

Wear away material

Wasting processes involve removing material to achieve the desired shape.

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5
Q

Fill in the blank: Fabrication processes are grouped into _______.

A

[categories]

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6
Q

True or False: Addition in timber processes includes removing material.

A

False

Addition refers to joining methods, not removing material.

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7
Q

What is the purpose of different joints in woodworking?

A

Different joints are used for different applications.

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8
Q

Can a box or carcass use different joints?

A

Yes, a box or carcass may use different joints to some framework; some joints are suitable for both.

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9
Q

What factors may affect the choice of joint?

A

The angle and strength required of the joint may affect the joint choice.

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10
Q

What considerations should be made when making a joint?

A

The time and skill required to make a joint and the number of times a joint has to be repeated must be considered.

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11
Q

How does the scale of production affect joint choice?

A

The scale of production may affect the joints used.

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12
Q

What is the purpose of different joints in woodworking?

A

Different joints are used for different applications.

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13
Q

Can a box or carcass use different joints?

A

Yes, a box or carcass may use different joints to some framework; some joints are suitable for both.

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14
Q

What factors may affect the choice of joint?

A

The angle and strength required of the joint may affect the joint choice.

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15
Q

What considerations should be made when making a joint?

A

The time and skill required to make a joint and the number of times a joint has to be repeated must be considered.

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16
Q

How does the scale of production affect joint choice?

A

The scale of production may affect the joints used.

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17
Q

What is the unit focused on in this text?

A

Unit 8 Processing and working with woods

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18
Q

How many traditional joining methods are there?

A

There are six traditional joining methods you need to know.

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19
Q

Name one traditional joining method.

A

Comb joint

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20
Q

Name another traditional joining method.

A

Dovetail joint

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21
Q

Name another traditional joining method.

A

Housing joint

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22
Q

Name another traditional joining method.

A

Half-lap joint

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23
Q

Name another traditional joining method.

A

Dowel joint

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24
Q

Name the last traditional joining method.

A

Mortise and tenon

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25
Q

What are comb joints used for?

A

Comb joints are used to form boxes and carcasses.

They are also known as finger joints.

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26
Q

How is a comb joint constructed?

A

A comb joint is made from interlocking fingers that fit tightly together and are reinforced by glue.

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27
Q

What is the benefit of accurate work with comb joints?

A

Accurate work can result in a very strong, aesthetically pleasing joint.

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28
Q

What tools are best for creating comb joints?

A

Comb joints are best created using a router jig on natural or manufactured timbers or using a laser cutter on some materials.

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29
Q

What makes a comb joint stronger than a butt joint?

A

The interlocking design and reinforcement with glue make comb joints stronger than butt joints.

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30
Q

What is a housing joint commonly used for?

A

Shelves and dividers

Housing joints provide structural support for items like shelves.

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31
Q

How is a housing joint constructed?

A

A channel is cut through one piece of timber which houses a second perpendicular piece

This design allows for the integration of two pieces of wood at right angles.

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32
Q

What is a key characteristic of housing joints in terms of strength?

A

Fairly strong when supported with glue, can be used without glue for sliding parts

The joint’s strength increases significantly with adhesive application.

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33
Q

What is an advantage of making a housing joint?

A

Only one piece of timber needs to be machined

This simplifies the manufacturing process and reduces material waste.

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34
Q

How could housing joints be affected by shrinkage?

A

______

Shrinkage could lead to gaps or misalignment in the joint, affecting stability.

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35
Q

What are dovetail joints prized for?

A

Dovetail joints are prized for their strength and aesthetics.

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36
Q

What are dovetail joints ideal for?

A

Dovetail joints are ideal for cabinets and drawer construction.

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37
Q

What skill level is required to cut dovetail joints?

A

Dovetail joints demonstrate a high level of skill but can be cut fairly easily with a router and jig.

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38
Q

What do dovetail joints rely on for strength?

A

Dovetail joints rely on interlocking fingers and accurate marking and cutting for strength.

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39
Q

What is a unique feature of dovetail joints?

A

The dovetail shapes mean that these joints have superior directional strength.

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40
Q

Why are dovetail joints excellent for creating drawers?

A

Dovetail joints are excellent for creating drawers due to their strength and aesthetics.

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41
Q

What is a half-lap joint?

A

A versatile joining method that is easy to construct.

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42
Q

How is a half-lap joint made?

A

Made by two overlapping materials glued together.

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43
Q

Where is a half-lap joint commonly used?

A

Used in picture frames, doors, and cabinet making.

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44
Q

What are the advantages of a half-lap joint?

A

Quick and easy to make.

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45
Q

What is a disadvantage of a half-lap joint?

A

Not particularly strong.

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46
Q

What helps resist diagonal distortion in a half-lap joint?

A

The shoulder.

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47
Q

What components could reinforce a half-lap joint?

A

Cheek.

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48
Q

What are dowel joints?

A

Dowel joints are a quick, simple and effective method to join a variety of materials.

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49
Q

Where are dowel joints commonly used?

A

Dowel joints are used in frame and carcass construction, flat-pack furniture, and to reinforce edge to edge joints.

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50
Q

How are holes for dowel joints created?

A

Holes are machined easily with a drill, and jigs can be used to speed up the process further.

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51
Q

What types of materials are suitable for dowel joints?

A

Dowel joints are suitable for use in natural timbers and manufactured boards.

52
Q

What is a cost-effective alternative to mortise and tenon joints?

A

Dowel joints are a cost-effective alternative to mortise and tenon joints.

53
Q

What is a mortise and tenon joint?

A

A heavy duty joint used in load bearing timber frameworks.

54
Q

What are the characteristics of a mortise and tenon joint?

A

It has high shear strength and is used in traditional building construction and frames for tables and chairs.

55
Q

How can the tenon be secured in a mortise and tenon joint?

A

The tenon may be glued or pinned in place. Alternatively, wedges can be used to secure it, adding an aesthetic feature.

56
Q

How has the mortise and tenon joint been adapted for modern use?

A

This joint has been developed to be made easily using CNC machines and is often used in flat-pack furniture.

57
Q

What question arises when working with mortise and tenon joints?

A

How could you machine these shapes?

58
Q

What is the benefit of interlocking fingers in woodworking?

A

Interlocking fingers increase surface area for gluing.

59
Q

How does a tight fit between fingers affect strength in woodworking?

A

A tight fit between fingers increases strength.

60
Q

What is a visual characteristic of finger joints in woodworking?

A

Fingers create a repeated pattern that is considered aesthetically pleasing.

61
Q

What is the purpose of friction in a mortice and tenon joint?

A

Friction increases the stability of the joint.

62
Q

How does the shape of a mortice and tenon joint benefit its strength?

A

The shape of the joint increases the surface area for glue.

63
Q

What role does the tenon play in a mortice and tenon joint?

A

The tenon provides shear strength.

64
Q

What is a dovetail joint?

A

A dovetail joint consists of interlocking sections that increase surface area for gluing.

65
Q

How does the fit between fingers in a dovetail joint affect strength?

A

The tight fit between fingers increases the strength of the joint.

66
Q

In what directions does a dovetail joint provide strength?

A

A dovetail joint provides excellent strength in all directions.

67
Q

What makes a dovetail joint especially strong under pulling forces?

A

The dovetail shape makes the joint especially strong when subjected to a pulling force.

68
Q

What aesthetic quality do the fingers of a dovetail joint create?

A

The fingers create a repeated pattern that is considered aesthetically pleasing.

69
Q

What are some aesthetic benefits of joints in woodworking?

A

Many joints are prized for their aesthetics.

70
Q

Which types of joints create repeated patterns?

A

Dovetail and comb joints create repeated patterns along the joint.

71
Q

How can contrasting woods be used in joints?

A

Woods with contrasting colours can be used to accentuate a joint.

72
Q

What purpose can joints serve in design?

A

Joints can be used to highlight a design feature.

73
Q

What do well-made traditional joints demonstrate?

A

Well-made traditional joints demonstrate great skill.

74
Q

What is a disadvantage of traditional joining methods?

A

What are the disadvantages of traditional joining methods?

75
Q

What is the focus of Unit 8?

A

Processing and working with wood.

76
Q

What is a benefit of joining with bought-in components?

A

Requires less time and skill.

77
Q

What types of fittings should you know about for joining wood?

A

Wood screws, nuts and bolts, coach bolts, and knock down (KD) fittings.

78
Q

What is the most common type of screw?

A

The most common type of screw is the Pozi-drive.

79
Q

What are other commonly available screw types?

A

Philips and slot head screws are also commonly available.

80
Q

Why is it essential to choose the correct driver bit?

A

It’s essential to choose a driver bit of the correct size and shape to avoid damaging the screw, driver bit, or workpiece.

81
Q

Do self-tapping screws always need a pre-drilled pilot hole?

A

Self-tapping screws don’t always need a pre-drilled pilot hole.

82
Q

What is the advantage of twin drive threads?

A

Twin drive threads drive into timber in half the time.

83
Q

How could you damage the wood when using a screw?

A

Damage could occur if the incorrect driver bit is used, or if excessive force is applied.

84
Q

What are the different characteristics of screws?

A

Screws are available in different lengths and widths, with a variety of head shapes and finishes.

85
Q

What materials are screws commonly made from?

A

Most screws are made from mild steel and are then plated in brass, zinc, chrome, or another non-corrosive metal.

86
Q

What is the purpose of countersunk screw heads?

A

Screw heads are often countersunk so the screw hole can be filled or plugged.

87
Q

What is a feature of domed screw heads?

A

Others have a domed head which can make a feature of the joint.

88
Q

What is an advantage of using screws?

A

Screws are quick to install and can join dissimilar materials.

89
Q

What is the purpose of pre-drilled clearance and pilot holes?

A

They reduce the risk of wood splitting when a screw is inserted.

90
Q

What do pilot holes allow?

A

They allow the core of the screw to pass into the material while the thread bites into the sides.

91
Q

What is the function of clearance holes?

A

They allow components to drop in and out without friction.

92
Q

When are clearance holes required?

A

They are required when using nuts and bolts.

93
Q

What are nuts and bolts used for?

A

Nuts and bolts can be used as a temporary or permanent fixing.

94
Q

What are the different head shapes of bolts?

A

Bolts have a variety of different head shapes, including countersunk.

95
Q

Can nuts and bolts join dissimilar materials?

A

Yes, bolts can be used to join dissimilar materials.

96
Q

How can nuts and bolts be used with washers?

A

Nuts and bolts can be used with washers to create moving or folding parts, e.g., a deck chair.

97
Q

In what industries are nuts and bolts commonly used?

A

Nuts and bolts are used in construction and the manufacture of large furniture frameworks such as beds and chairs.

98
Q

What are nuts and bolts used for?

A

Nuts and bolts can be used as a temporary or permanent fixing.

99
Q

What are the different head shapes of bolts?

A

Bolts have a variety of different head shapes, including countersunk.

100
Q

Can nuts and bolts join dissimilar materials?

A

Yes, bolts can be used to join dissimilar materials.

101
Q

How can nuts and bolts be used with washers?

A

Nuts and bolts can be used with washers to create moving or folding parts, e.g., a deck chair.

102
Q

In what industries are nuts and bolts commonly used?

A

Nuts and bolts are used in construction and the manufacture of large furniture frameworks such as beds and chairs.

103
Q

What are coach bolts used for?

A

Coach bolts are used to build wooden structures such as summer houses, benches, and sheds.

104
Q

How can coach bolts be identified?

A

Coach bolts are identified by a square section just under the head of the bolt.

105
Q

What preparation is needed for using coach bolts?

A

Materials must be prepared with a pre-drilled hole.

106
Q

How is the fixing of coach bolts tightened?

A

The fixing is tightened with a spanner or socket set.

107
Q

What is the function of the square section of a coach bolt?

A

The square section embeds into the wood and prevents the bolt from spinning during assembly.

108
Q

Can coach bolts be removed after installation?

A

Once installed, it’s impossible to remove from the head.

109
Q

Why might the inability to remove coach bolts be a useful feature?

A

This feature ensures the stability and security of the assembled structure.

110
Q

What is a quick and easy way to reinforce butt joints?

A

Screws are a quick and easy way of reinforcing butt joints.

111
Q

What components can be used to join hardware such as hinges?

A

Screws, nuts, bolts, and coach bolts can be used to join hardware such as hinges and closures.

112
Q

What tools can be used to cut pilot and clearance holes?

A

Simple tools can be used to cut pilot and clearance holes for one-offs.

113
Q

How can production be scaled up in wood processing?

A

Production can be scaled up using CNC.

114
Q

What are the benefits of using screws and bolts in wood processing?

A

These components make strong, reliable joints and can be used as decorative features too.

115
Q

What are knock down (KD) fittings?

A

KD fittings offer strong but collapsible joints ideal for flat-pack furniture and fitted kitchens.

116
Q

What materials can KD fittings work with?

A

KD fittings are designed to work with both manufactured and natural timbers and can join dissimilar materials.

117
Q

How easy is it to install KD fittings?

A

Once a product’s parts have been machined, KD fittings are easy to install with simple tools.

118
Q

What is the purpose of glue-free dowel joints in KD fittings?

A

Glue-free dowel joints are used to help locate parts and add stability.

119
Q

What are the benefits of KD furniture for consumers and manufacturers?

A

KD furniture benefits both the consumer and manufacturer by providing strong, collapsible joints that facilitate easy assembly and disassembly.

120
Q

What are knock down (KD) fittings?

A

KD fittings offer strong but collapsible joints ideal for flat-pack furniture and fitted kitchens.

121
Q

What materials can KD fittings work with?

A

KD fittings are designed to work with both manufactured and natural timbers and can join dissimilar materials.

122
Q

How easy is it to install KD fittings?

A

Once a product’s parts have been machined, KD fittings are easy to install with simple tools.

123
Q

What is the purpose of glue-free dowel joints in KD fittings?

A

Glue-free dowel joints are used to help locate parts and add stability.

124
Q

What are the benefits of KD furniture for consumers and manufacturers?

A

KD furniture benefits both the consumer and manufacturer by providing strong, collapsible joints that facilitate easy assembly and disassembly.

125
Q

What are KD fittings used for?

A

KD fittings can be used to join boards edge to edge and build carcasses and frameworks for furniture.

126
Q

What are some examples of KD fittings?

A

Examples include barrel nut and bolt, cam fittings, and modesty blocks.