Unit 8 - Industrial Minerals Flashcards

1
Q

In plant nutrition, what is required for plants to absorb nutrients from the soil?

A

Plant nutrients must be in a water-soluble form so that the plants can obtain them from the soil water they extract through their roots.

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2
Q

What factors led to the decline of the Chilean guano trade?

A

Between 1878 and 1885, nitrate compounds from the Atacama Desert and phosphates from evaporates in France and today’s Germany replaced natural guano in the fertilizer trade.

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3
Q

What is the trend in the ratio of fertilizer application to grain production? What are the implications of this trend?

A

Since the early 1960s, there have been diminishing returns from the use of fertilizer on grain crops. This might imply that using chemical fertilizers, which do not remain in the soil from year to year, depletes the soil of other important nutrients that would accrue from using manure.

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4
Q

Why are natural nitrate mineral deposits scarce? How do they form?

A

Because nearly all nitrate compounds are extremely soluble, they are commonly washed away by precipitation and ground water. Where they do occur, they form a crust caused by the oxidation of nitrogen-bearing substances in the presence of other salts.

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5
Q

Describe how sodium nitrite forms in the Atacama Desert of Chile.

A

The Atacama Desert of Chile has the reputation of being the driest place on Earth. Fogs are common there, however, and the tiny fog droplets contain mineral salts blown into the air from the evaporation of sea spray. When the fog precipitates on the desert floor, the minerals remain in the soil. The sodium nitrates are dissolved by infrequent rains and left as a cement or caliche that can be extracted from the soil.

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6
Q

Describe the principle behind the Haber-Bosch process for producing ammonia used in fertilizers.

A

In the Haber-Bosch process, controlled combustion of a fossil fuel (usually natural gas) yields carbon monoxide and hydrogen. Atmospheric nitrogen, assisted by a catalyst, will react with the hydrogen to form ammonia, which can be used as a component in fertilizers.

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7
Q

About seventy-five per cent of the world production of nitrogen is used for fertilizers. What are the other uses for nitrogen?

A

Although about seventy-five percent of world nitrogen is used for fertilizers, nitrogen is used in the production of plastics, fibres, resins, refrigerants, detonating agents for explosives, and nitric acid.

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8
Q

What are the three main sources of phosphate?

A

Phosphate (P2O5, the oxide of phosphorus) is present in the mineral apatite, in guano deposits, and in bones.

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9
Q

What is superphosphate?

A

Superphosphate is a form of phosphorus more soluble than phosphate. It is formed by dissolving bone in sulphuric acid.

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10
Q

Which country produces the largest amount of phosphorus? What environmental concerns emerge from mining phosphate?

A

The United States is the world’s largest producer of phosphate, having large deposits in North Carolina, Florida, Tennessee, and five contiguous states in the west. The phosphate deposits are relatively thin and near the surface, making mining by draglines and dredges very efficient. There are increasing environmental concerns, however, because large amounts of water must be pumped out of the mines, trace amounts of radioactive elements are released in the mining process, and very large mounds of fine-grained gypsum are created as a result of sulphuric acid treatment.

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11
Q

Briefly describe the most recently discovered source of phosphate in the United States, and discuss its potential.

A

The USGS has recently found phosphate crusts and nodules on the continental shelf off the coast of Florida. Although the deposits are of lower grade than their continental counterparts, they are vast in size.

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12
Q

Why is potassium especially important to plants?

A

Nitrogen and phosphorus are integral parts of plant cells and crucial to plant metabolism. Potassium, on the other hand, is an important catalyst in nitrogen metabolism, synthesis of proteins, and activation of enzymes in plants. Potassium also assists in maintaining water balance.

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13
Q

How do commercially viable potassium deposits occur?

A

The commercially viable potassium deposits that can be used for fertilizer occur as evaporite deposits. They are found today in arid and semi-arid areas where percolating groundwaters haven’t dissolved and removed the potassium.

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14
Q

Where is the western world’s largest supply of potassium located?

A

The province of Saskatchewan, in Canada, has the world’s largest potassium reserves, and is the second largest producer behind the Perm region of Russia.

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15
Q

In what forms does sulphur occur on Earth’s surface?

A

Sulphur occurs at the Earth’s surface as native metal, as metal sulphides, as mineral sulphates dissolved in oceans, as hydrogen sulphide in natural gas (Alberta is the world’s largest producer of this form), and as organic sulphur in hydrocarbons such as coal and petroleum.

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16
Q

Briefly account for the occurrence of sulphur in association with salt domes.

A

Gypsum and anhydrite often occur as a cap on salt domes. When they are brought near the surface by expanding salt, they are attacked by anaerobic bacteria, which extract the oxygen and convert the gypsum into calcite and free sulphur. The same bacterial action and production of free sulphur can result from groundwater percolating through voids in gypsum beds associated with sequential evaporite deposits.

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17
Q

Describe the Frasch process for extracting sulphur.

A

The Frasch process uses a three-pipe configuration, one inside the next, placed in a twenty-five centimetre hole that is drilled into sulphur-bearing rock. Hot water (140 °C) pumped down the outer pipe melts the sulphur. The inner pipe is used to force air into the mixture, driving it into and through the middle pipe up to the surface.

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18
Q

What are the uses of the sulphur produced today?

A

A large amount of sulphur (eighty per cent of US production) is used to manufacture sulphuric acid. Sulphur and sulphuric acid are used in the production of soaps, rubber, bleaches for the pulp industry, plastics, acetate, cellophane, rayon, explosives, and leachates. Sulphur is also used as a pickling agent for steel.

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19
Q

Describe the stages of mineral precipitation during the evaporation of sea water.

A

As sea water begins to evaporate, calcium carbonate (CaCO3) begins to crystallize and settle to the bottom in small amounts. When the original volume of sea water has been reduced to nineteen per cent, anhydrite (CaSO4) or gypsum (CaSO4·2H2O) begins to precipitate. The greatest amount of precipitate is accounted for by halite (NaCl), which begins to crystallize when the original volume of sea water is reduced to 9.5 per cent. At four per cent, potassium salt (KCl) and the magnesium salts (MgCl2 and MgSO4) crystallize.

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20
Q

The evaporation of a body of sea water the size of the Mediterranean would yield layers of halite and gypsum only twenty-four and 1.4 metres thick, respectively. How, then, can we account for beds of these minerals up to 1000 metres thick in the fossil record?

A

Thick beds of halite and gypsum can be explained only by the continuous evaporation of sea water in a partially isolated basin that was episodically renewed over a period of thousands of years. The original body of sea water must have been reduced to a small volume by evaporation, resulting in a layer of salts on the bottom, after which sea level rose and water flowed into the basin, repeating the cycle. This process must have occurred many times.

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21
Q

Where are present-day evaporite basins located, and why is the Mediterranean Sea not considered one of them?

A

Currently, there are no evaporite basins as large as those that existed in the geologic past. Evaporite basins do occur, however, at the eastern edge of the Caspian Sea, the Red Sea, the Great Salt Lake in Utah, and the Dead Sea. Mineral salts do precipitate and settle to the bottom in the Mediterranean Sea, but the bottom current that flows westward through the Strait of Gibraltar removes these brines to the Atlantic.

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22
Q

How do near-surface salt domes form?

A

Many salt beds are located too deep to mine, but in some areas, notably in coastal areas of the Gulf of Mexico, the salt has risen in great columns as salt domes. These domes develop because the salt is less dense than the overlying rocks so the salt rises buoyantly toward the surface if the overlying rock layers or sediment deposits are weak enough.

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23
Q

What are the major uses of salt produced today?

A

About sixty per cent of salt produced is used in the chemical industry for the manufacture of chlorine gas and sodium hydroxide. Approximately fifteen per cent is used for de-icing, and less than six per cent is used as table salt.

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24
Q

What are sodium carbonate (soda ash) and sodium sulphate (salt cake) used for?

A

Sodium carbonate and sodium sulphate are widely used in water treatment and in the manufacture of glass, soaps, dyes, detergents, insecticides, and paper.

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25
Q

How do these mineral deposits form, and where are they located today?

A

Sodium carbonate and sodium sulphate are evaporite minerals that form in lakes of arid regions where the weathering of rocks releases sodium and/or sulphur. Although most of the current production comes from lakes from the geologic past, some present-day examples of such lakes would be the Searles, Owens, and Mono Lakes of California, the Great Salt Lake of Utah, and Lake Magadi in Kenya.

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26
Q

How do boron deposits form? Name the countries in which boron reserves are located.

A

Boron deposits form where fluids associated with volcanism concentrate and form boron-bearing minerals. Reserves of boron are located in the USA, Russia, China, Turkey, Chile, and Peru.

27
Q

What are the uses of boron?

A

Boron is used in the production of glass, insulation, laundry, detergents, fire, retardants, food preservatives, and ceramic glazes and enamels.

28
Q

Which country is the world’s largest producer of fluorine? What are the uses of fluorine?

A

Mexico is the world’s largest producer of fluorine. Fluorine compounds are used in the production of most steel and aluminum and in the uranium fuel for nuclear reactors; fluorine compounds are also used in ceramics, for water fluoridation (as agents for dental health), in Teflon, and in an experimental blood substitute for humans.

29
Q

What are the five major rock types used for building stone?

A

The major building stones are granite, sandstone, limestone, marble, and slate.

30
Q

List the categories of building stone, and identify the uses for each.

A

Categories and uses of building stone:
rubble and rough construction stone—sea walls, bridge work, etc.
rip-rap—river and harbour work; the protection of highway embankments
ashlar—wall construction
cut stone—exterior or interior wall facing
monumental stone—gravestones, statues, mausoleums, etc.
flagstones, curbing, and paving blocks—the paving of pedestrians areas.
roofing, slate, and mill-stock slate—roofs, electric switchboards, billiard tables, laboratory bench tops, and blackboards
terrazzo—flooring

31
Q

What are the important uses of crushed rock?

A

Crushed rock is used as a base for constructing roads, for the foundations of buildings, and as aggregate for concrete, fertilizers, glass making, refractories, fillers, and terrazzo surfaces.

32
Q

What are desirable properties for crushed rock to be used as aggregate?

A

Rocks to be used as aggregates should be highly resistant to abrasion and able to withstand freeze-thaw conditions. They should contain fragments of appropriate size and they should not contain substances that may react with the alkali material in the cement used for concrete.

33
Q

What are the main sources of commercially mined sand and gravel deposits?

A

The main sources of commercially mined sand and gravel deposits are the beds of current and ancient river channels, their flood plains, and their alluvial fans. Also, in many areas of the world (especially Canada) large deposits of stratified drift were left by retreating continental ice sheets of the Pleistocene era.

34
Q

How are sand and gravel deposits mined and processed, and what environmental problems might such mining cause?

A

Sand and gravel deposits are surface-mined by bulldozers, power shovels, and draglines or dredged from rivers, lakes, and the continental shelf. Processing often involves only washing and screening, because many deposits are naturally sorted. Problems result from the destruction of vegetation, scarring of the landscape by the surface pits, and from land use restrictions near cities where deposits occur.

35
Q

What are the uses of lightweight aggregates, and what properties make them useful?

A

Lightweight aggregates are used to produce boards, plaster, concrete, and insulation. They are valuable because of their light weight, their ease of handling, and the insulation potential of their porous structure.

36
Q

Describe the occurrence and production of vermiculite and perlite.

A

Both vermiculite and perlite are associated with igneous rock. Vermiculite has a flat, layered structure like that of true clay and mica. Vermiculite is rapidly heated to a temperature above 230 °C, causing it to expand as its water content vaporizes. This expansion can result in a thirty-fold volume increase and it forms worm-like particles. Perlite is a glassy, volcanic rock with a water content that also vaporizes when heated, resulting in a four- to twenty-fold volume expansion.

37
Q

What are the ingredients of Portland cement, and how is it produced?

A

The ingredients necessary for Portland cement are lime, usually from limestone, alumina, which is normally from clay or shale, and silica, from clay, shale, or sand. Gypsum or anhydrite is often added to control the time it takes to set. The raw materials are crushed, ground, and blended together dry or as a water-based slurry. This mixture is then heated to temperatures of 1500 °C in a long, rotating kiln. The heat eliminates the water and carbon dioxide and partially melts some of the material to glass. In the final step, this substance is ground to a powder and mixed with gypsum.

38
Q

Which country is the world’s leading producer of cement?

A

China is the world’s leading producer of cement. However, more than 100 other countries throughout the world also produce substantial amounts of cement.

39
Q

How is plaster of Paris manufactured, and how does the finished product react with water?

A

When gypsum is heated to a temperature of 177 °C, seventy-five per cent of the water contained in the mineral disappears, resulting in a new compound called plaster of Paris. Adding water rehydrates the gypsum, and it recrystallizes in an intricate and interlocking network.

40
Q

Describe the difference between anhydrite and gypsum, and explain how anhydrite can be used in the manufacture of plaster.

A

Gypsum (CaSO4·2H2O) is the hydrated form of anhydrite (CaSO4). In an evaporite basin, anhydrite, rather than gypsum, would form at higher temperatures in hotter climates. At a later time, the anhydrite could be altered to gypsum by the presence of rain or groundwater. If anhydrite is used in place of gypsum to make plaster, it must first be ground to a powder and mixed with water to change it to gypsum.

41
Q

Name the world’s largest importer and largest consumer of gypsum and anhydrite.

A

The United States leads both of these categories.

42
Q

What materials are needed to manufacture ceramics?

A

In manufacturing ceramics, a material such as clay provides the bulk of the product as a skeleton form or filler. Next, a bonding agent that will form a glass upon heating is required. The rest of the materials include fluxes, which help during firing, and various materials that give special desired properties to the final product.

43
Q

Describe the process involved in manufacturing ceramic products.

A

To manufacture ceramic products, clay is mixed with ten to fifteen per cent water and fed into a cast. It is then dried and fired in a kiln. The result is a durable material made of high silica glass, mullite, pure silica, and other compounds welded together.

44
Q

Describe the necessary ingredients for and the process involved in creating water glass, the common glass used to produce window panes, mirrors, bottles, etc.

A

Silica is the essential ingredient in water glass. It has a very high melting point (1713 °C), however, and this melting point must be lowered by adding soda (Na2O). Soda is provided by sodium carbonate, sodium nitrate, or from processing rock salt. Limestone or dolostone must be added to the glass to stabilize it, and alumina from feldspar is often added to improve the chemical resistance of the glass.
Once the ingredients are mixed, they are melted together in containers and slowly cooled or annealed to reduce internal stress. During cooling, the glass may be rolled to form plate glass, poured into moulds to form bottles, or processed in a number of ways to yield the desired product.

45
Q

What is the difference between glass and other solid materials?

A

Glass is a non-crystalline substance. Its atoms are bonded together without the pattern characteristic of crystalline materials. Hence, it is capable of flow over long periods of time. In fact, it is often called a liquid solid. Evidence of this can be found in the window panes on century-old houses, which are noticeably thicker at the bottom than at the top because of gravity.

46
Q

What is meant by asbestos, and what are the valuable properties of asbestos?

A

Asbestos refers to a number of silicate minerals that occur as fibrous crystals. For a rock to qualify as asbestos, the length-to-width ratio of its individual fibres must be at least twenty to one. Six such silicate minerals are commercially mined and produced. Asbestos is considered valuable because its strong and flexible fibres can be separated, spun, and woven like cotton or wool. These fibres are fire resistant, heat resistant, and wear resistant, stable in corrosive environments, and very strong. They are also good thermal and electrical insulators.

47
Q

What are the industrial uses of asbestos?

A

Asbestos is used in places where friction resistance is needed, such as brake linings and clutch plates. Asbestos is also used in producing some papers, millboards, paints, putties, and plastics. Mixed with Portland cement, it adds strength and flexibility to ceramic products. Finally, asbestos is used for electrical insulation.

48
Q

Describe the health risks associated with asbestos and their effect on the asbestos industry.

A

Inhaling asbestos fibres can produce asbestosis and several types of cancer. Humans seem to be in the greatest danger from asbestos in mining and processing it and as a result of asbestos product deterioration. Another problem with asbestos is that removing it puts more asbestos dust into the environment than was present from its original applications.
As a result of these problems, wide ranging restrictions on the use of asbestos have been put in place in most countries. This has drastically reduced the demand for the mineral.

49
Q

Describe the formation and natural occurrence of diamonds.

A

Diamonds form naturally only under extreme pressures more than 150 kilometres below the Earth’s surface (below the crust, in the mantle). Diamond-bearing rocks, called kimberlites, reach the surface in narrow, pipe-like vents, no more than fifty metres in diameter. The process of diamond formation and the location of the pipes have yet to be determined. There are very few known kimberlite pipes, and few of those discovered contain diamonds. About forty per cent of the diamonds mined today are found in placer deposits.

50
Q

How are synthetic diamonds produced?

A

Making synthetic diamonds, first produced in 1955, involves using molten nickel to dissolve graphite and subjecting the graphite to pressure greater than 70 000 kg/cm2 and temperatures up to 2000 °C.

51
Q

Name and describe the other three important abrasives.

A

Corundum, emery, and garnet are three other important natural abrasives. Corundum is the second hardest natural substance (diamond is first), and is nearly always used in a finely crushed form for lapping and polishing optical glass and metals. An important quality of corundum is that it cuts with a chisel-like edge, rather than scratching. Emery is a mixture of corundum, magnetite, spinel, hematite, garnet, and other minerals. For most uses it has been replaced by synthetic abrasives, but is still used in emery cloth, non-skid pavements, and stair treads. Garnet, very popular in the USA, is a natural product of extreme metamorphism in certain rocks.

52
Q

How and why is barite associated with the petroleum industry?

A

Nearly ninety per cent of the world’s production of barite is finely ground and added to a drilling mud mixture for oil rigs. The mixture is important for lubricating the drill stem, cooling the drill bit, and sealing off the walls of the drill hole. The mud mixture’s high density helps prevent blowouts under high pressures.

53
Q

Describe the formation and occurrence of barite deposits.

A

Barite deposits are found in veins and cavities. It was probably deposited by hydrothermal fluids. It is also found in weathered residual surface deposits and in bedded accumulations thought to have been deposited on the sea floor near volcanic vents.

54
Q

Name the leading world producers and the leading consumer of barite.

A

China is the leading producer of barite, and the USA is the leading consumer.

55
Q

Describe the crystal structure of zeolite.

A

Zeolites are hydrous aluminum silicates that have crystal structures in which the atoms are joined together in a framework. Within the framework there are large, water-filled cavities. These cavities may be interconnected. When the zeolite is heated to 350 °C, the water evaporates, leaving a crystal with channels in several directions. The empty channels permit small molecules to pass through while preventing larger molecules from doing the same. Thus, zeolites act as a natural molecular sieve, making them commercially important.

56
Q

What are the important industrial uses of zeolites?

A

Zeolites are used for softening water, for removing poisonous ammonium ions from sewage and agricultural effluent, for extracting sulphur and nitrogen oxides from stack gases, and for removing carbon dioxide and hydrogen sulphide from natural gas.

57
Q

Describe the special uses of synthetic zeolites.

A

Synthetic zeolites have larger structural cavities than do naturally occurring zeolites, so they can be made specifically to break down large organic molecules in the refining of oil. They are used as catalysts in catalytic cracking units at oil refineries. This process has proven to be more efficient than thermal cracking, and when used to add hydrogen to oil, results in an increased yield of gasoline (per barrel of oil).

58
Q

What are the most important properties of gemstones?

A

A gem’s value is determined by five main properties: colour, lustre, transparency, durability, and rarity (how easily it can be found). Per unit size, gems are the most valuable of the earth’s resources.

59
Q

Which gems are classified as precious?

A

Gems are usually classified into precious and semi-precious categories based on their market value. Precious gems include diamond, ruby, sapphire, emerald, and pearl.

60
Q

The weight unit of one carat comprises how many grams? What is the size, in carats, of the largest gem ever cut?

A

The weight unit used for measuring gems is the carat, where one carat is equal to 0.2 grams. The largest gem ever cut is the Brazilian Princess from Eastern Brazil that weighed 21,327 carats (4.265 kg).

61
Q

Describe the principle behind the fusion process that is commonly used to produce synthetic sapphire and ruby.

A

The fusion process for growing sapphire and ruby essentially involves a single crystal with an elongated shape (like a carrot) called a boule that is synthetically allowed to grow up to more than ten centimetres long and several centimetres across.

62
Q

Which gem possesses the highest commercial value, and which country has produced the most of this gemstone?

A

Diamonds are the most valuable gems. To date, South Africa has produced the largest quantity of diamonds.

63
Q

How do natural pearls form, and what is their mineralogical makeup? What technique speeds up the production of cultured pearls?

A

Natural pearls develop within shells of oysters when calcium carbonate is deposited in concentric layers around a nucleus. (The nucleus is usually a grain of sand or another contaminant.) Cultured pearls are developed by deliberately placing sand grains inside oysters and allowing the oysters to grow under desirable conditions. Inserting spherical pebbles (cut from oyster shells) instead of sand grains can accelerate pearl growth. This reduces the time required to produce a larger-sized pearl since the core of the pearl would be visually similar to the peripheral material.