Unit 01 Flashcards

1
Q

What is power bed fusion

A

A technique that uses a laser to melt and fuse material into a 3D part

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2
Q

What is vat photopolymerisation

A

Using a light source to make resin form an object layer by layer

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3
Q

What is sheet lamination

A

Building a 3D object by stacking and laminating thin sheets of material

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4
Q

What is directed energy deposit(DED)

A

3D objects formed by melting material with focused thermal energy

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5
Q

What is an example of one-off production?

A

An f1 car

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6
Q

What is an example of batch production

A

Baked bread

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7
Q

What is an example of mass production

A

Phone components

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8
Q

Example of continuous production

A

Plastic bottles

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9
Q

What is dfm

A

Design for manufacturing which is how parts are made

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10
Q

Advantages of dfm

A

Efficiency improvement
Easier to make
Lower cost

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11
Q

What is dfa

A

Design for assembly which is how parts are joined together

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12
Q

Advantages of dfa

A

Take less time
Save money

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13
Q

What are the 6r’s of design

A

Reduce
Refuse
Reuse
Repair
Rethink
Recycle

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14
Q

What is preventive maintenance

A

Repeatedly maintaining machines to avoid issues

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15
Q

What is reactive maintenance

A

Fixing a machine when it breaks

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16
Q

What is shutdown

A

A time for production to be shut off

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17
Q

What is scheduled maintenance

A

Setting a time for machines to be maintained

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18
Q

What is servicing

A

Checking every so often

19
Q

What is cbm

A

Condition based maintenance which is monitoring parameters of the machine

20
Q

What is 3 examples of cbm

A

Vibration
Temperature
Motion

21
Q

What is a machine operators roles

A

Carry out safety checks and efficiency checks
Fix broken machines
Maintaining equipment

22
Q

What is a maintenance engineers roles

A

Design maintenance strategies
Diagnose breakdown problems
Quality inspections
Emergency repairs
Write commissioning guidelines

23
Q

What is a maintenance managers roles

A

Monitor expenses and control budget
Oversee teams and maintenance
Monitor inventory
Stay on call for emergencies

24
Q

What is a punch

A

A hand tool used to knock pins out or create an indentation

25
What is a pillar drill
A drill used to drill precise holes
26
What are mole grips
A hand tool used to remove bolts nuts and screws
27
What are pliers
Used to hold objects and give a better grip
28
What are drill bits/taps
Power tools used to cut threads in metal and drill out holes
29
What are callipers
Measuring device used to take precise measurements
30
What is a hammer
A hand tool used to deliver an impact to a small area of an object
31
What is an Alan key
A hand tool used to tighten/ loosen bolts
32
What is a grinder
A power tool used to sharpen tools
33
What is a sanding table
A power tool that smoothes out a workpiece
34
What is a milling machine
A power tool that removes material from a workpiece
35
What is wasting
Material is removed/ chipped away
36
What is forming
Reshaping parts through mechanical deformation
37
What is shaping
Material removed with a cutting tool to sculpt a stationary surface
38
What is casting
Molten metal poured into a mould.no solidifies into the shape
39
What is joining
Two or more components permanently joined without external use
40
What is finishing
Alters surface texture, roughness and appearance
41
What is additive manufacturing
Step-by-step creation
42
Process of linear design
Client brief Product design spec Ideas Manufacturing Testing Development Evaluation
43
What is QC
Quality control is a process to ensure the quality of the product is maintained by testing and correcting defects
44
What is QA
Quality assurance is A planned method to set in place to ensure that products are up to standard