U3: AOS3: Operations Management Flashcards
Operations Management
Refers to the actual work done transforming inputs into finished outputs
Productivity
Producing the same amount of outputs for lower input costs.
Impact of introducing technology on operations
Increases efficiency and effectiveness
Impact of introducing materials management on operations
Reduces level of inventory
Impact of introducing quality on operations
Reduces wastage and defects
Impact of introducing minimisation on operations
Reduces cost and meets community expectation
What does optimising productivity involve?
-Reliable supply chains
-Minimising wastage and defects
-Applying technology
-Maximising facility layout
What is an operations manager responsible for?
-Overseeing the operations system
-strategic decision making by ensuring that it meets the business’ needs
-planning such as process, capacity, location, HR and quality
-**managing and overseeing operations **as they occur
What is an optimal operations system determined by?
-Productivity levels
-Quality
-Speed
-Reliability
-Flexibility
-Strategic Decision Making
-Overseeing operations as they occur
Key Elements of an Operations System
Inputs, Process and Outputs
Inputs
Resources required for conversion or the production of goods and services
Processes
Steps that** transform inputs into finished outputs**. Add value
Output
Final product provided that are generated by the operations system.
Manufactured Good
Tangible, can be produced, stored and consumed seperately
Services
Intangible and often produced and consumed simultaneously
Key characteristics of operations systems
-Production process
-Production and consumption occurance
-Customer contact
-Tangiblity
-Storage
-Custom/standard
Technology
Strategy Area
Using equipment and knowledge to assist a business to function and create products.
What can developments in technology do?
Strategy Area 1
-Enable new methods of production, which can quicken or lower costs of production, increasing efficiency
-Improve accuracy and therefore improve effectiveness
Automated Production Lines
Strategy Area 1
The replacement of human effort using machinery and equipment arranged in a sequence with the product developed through each step.
How do Automated Production Lines Increase Efficiency
Strategy Area 1
Can perform at a speed which is usually much faster than humans, improving productivity.
How do Automated Production Lines Increase Effectiveness
Strategy Area 1
-Allows for a high degree of accuracy which decreases the number of erros that occur.
-Reducing the amount of errrors enhances the overall quality of the final product.
Robotics
Strategy Area 1
Programmed machines with the ability to detect changes in the environment
How does Robotics increase effeciency?
Strategy Area 1
-Reduces labour costs
-Reduces waste due to robotics being more accurate than humans
How does Robotics increase effectiveness?
Strategy Area 1
-Improves consistency in final output
-Increases customer satisfaction
Computer Aided Design
Strategy Area 1
Software tool that facilitates the creation and development of the design process.
Assists in generating and modifying technical illustrations of a product.
How does Computer Aided Design increase efficiency
Strategy Area 1
Reduces the time and labour resources used to design a product which improves productivity
How does Computer Aided Design increase effectiveness?
Strategy Area 1
Can develop various prototypes, and choose the best design, increasing customer satisfaction and sales.
Computer Aided Manufacturing
Strategy Area 1
Software used to control and direct the production process by controlling equipment and machinery.
How does Computer Aided Manufacturing increase efficiency?
Strategy Area 1
No machinery to be manually operated, reduces time and labour.
Generally more accurate, reduces waste.
How does Computer Aided Manufacturing increase effectiveness?
Strategy Area 1
Creates product with a consistant level of quality which can meet customer expectations and sales.
AI and Online Services
Strategy Area 1
-AI can act as an aid to humans and enables machines to function with human-like intelligence
-Online service is any information or service that a business offers on the internet.
How does AI and Online Services increase efficiency?
Strategy Area 1
Providing information about the business online can save customer service staff’s time.
How does AI and Online Services increase effectiveness?
Strategy Area 1
Less expensive, so can reduce expenses and meet the objectives of increased profits.
Reach a wider audience - increased sales.
Advantages of using Technology in operations.
Strategy Area 1
-Improved productivity through lower labour costs, reduced production times.
-Improved safety levels
-Reduction in human labour costs
-Greater precision and accuracy of work
-Consistant quality of outputs
-Reduction in waste material
Disadvantages of using Technology in operations.
Strategy Area 1
-High inital setup costs
-Technology may be inflexible
-CSR issues- local employment
-Maintenance may be high
Materials Management
Strategy Area 2
Refers to the inward flow of materials:
-The procurement and storage of materials, inventory, and finished goods.
What can optimising materials management strategies do?
Strategy Area 2
-Reduce costs
-Create effectiveness
-Improve competitiveness
What should a materials manager consider?
Strategy Area 2
-Where new materials are being sourced from
-Right goods, right price, right time
-suppier lead in time and future price changes
What does storing materials require?
Strategy Area 2
Space
Security
Money
Risk that materials can become damaged or out of date
What will a good quality operations system do?
Strategy Area 2
-Reduce waste
-Reduce defect rates
-Improve the business’ competiveness
Forecasting
Strategy Area 2
Using past data and trends to predict future demand, so informed decisions can be made about materials.
How does Forecasting increase efficiency?
Strategy Area 2
-Decreases the likelihood of ordering and storing excessive stock, reducing waste and optimises resources.
-Having enough minimises halts to production
How does Forecasting increase effectiveness?
Strategy Area 2
Increases business’ ability to meet customer demand- meeting objective of customer satisfaction and sales
Master Production Schedule
Strategy Area 2
Shows the time frame for production. It allows the operations manager to assess capacity and reallocate resources to meet production needs.
How does a Master Production Schedule increase efficiency?
Strategy Area 2
Prevents a business from producing an excessive amount, using the correct amount of resources and reducing waste.
How does a Master Production Schedule increase effectiveness?
Strategy Area 2
Promotes an organised operations system and minimises the number of avoidable errors
Materials Requirements Planning
Strategy Area 2
-A detailed plan of exact materials needed to meet production targets.
-works backwards from MPS. By specifying output requirements, an MRP system determines material requirements and time frames.
How does Materials Requirements Planning increase efficiency?
Strategy Area 2
Having the exact materials required reduces avoidable halts in production which enhances productivity by allowing operations to flow smoothly