U3 Flashcards
majority oil source consumed
oil seeds
first steps in oilseed treatment
- crushing
2. heating - destroy enzymes
adverse effect of tissue disruption
exposing the lipid to enzymes, oxygen and other reactive agents. now many deteriorate reactions can occur
function of lipase
catalyze lipolysis
hydrolyzes the ester linkage between glycerol and fatty acids
function of lipoxygenases
catalyze direct oxidation of polyunsaturated fatty acids with methylene group between 2 cis double bonds (cis,cis-1,4-pentadiene group)
how to reduce effects of lipoxygenase and lipase?
heat denaturation
what steps follow crushing and heating
- hydraulic pressing
- expelling
- solvent extraction
hydraulic pressing
use of a screw press to apply pressure and crush the oilseed to force oil out
negatives of hydraulic pressing
slow and ineffiecient. due to time factor, the oil is subject to degenerative reactions
what oil uses hydraulic pressing
virgin olive oil - no chemical treatment
expelling
expeller is used - archimedes screw in a barrel increases pressure and squeezes the oil out. it is a mechanical, continuous version of hydraulic pressing
solvent extraction
follows expelling since there is still some oil in the cake. organic solvent (hexane) extracts the residual oil from the oilseed cake
negatives of solvent extraction
advanced, expensive technology required. scale of production must be worth it to purchase the equipment
what sources is rendering used for>
animal and fish sources. usually waste by-products from meat and fish processing
why is rendering used rather than solvent extraction for these sources?
animal and fish fats have high levels of moisture so a hydrophobic solvent is inefficient
process of rendering
ground fish/meat is heated with steam in a large, high pressure vessel. lipids melt and are released from tissue, allowing fat to be further processed
true or false: the processing procedure is the same for every fat/oil source
false - due to each source’s unique properties, a unique process is needed for each
what is animal feed
residual press cake after being desolventized
what is the oil extract like?
dark brown, smelly, contains a lot of particles, liquid
what particles exist in the oil extract
- free fatty aicds
- oxidative breakdown products
- phospholipids
- metal ions
- flavor components
work in conjunction to decrease quality and value of oils, so further processing must be done
steps in subsequent processing
- settling and degumming
- refining
- bleaching
- deodorization
process of settling and degumming
adding water to the oil. constant centrifuging and steam injection to the tank (increase hydration rate). hydophobic substances - proteins, phospholipids, carbs - hydrate and associate and eventually separate from the oil
what oil contains 5% lecithin and what is this used for?
soybean oil
used as a commercial emulsifier
purpose of refining
remove free fatty acids
purpose of settling/degumming
remove hydrophobic particles
process of refining
treatment of the oil with dilute alkali to convert the fatty acids into a soap
equation for refining
RCOOH + NaOH -> RCOONa + H2O.
what is soap and does it remain in the oil solution?
salt of a fatty acid
no, it is removed with the aqueous phase
what can occur during refining that processors must be careful of? how to avoid this process?
saponification in the presence of excess alkali.
knowing the exact amount of FFA content allows an accurate measurement of alkali needed to neutralize the solution, so that excess isn’t added
what percent of particulates are removed from centrifuging and filtration
99.99% - thus the product of these processes is essentially dry
how do settling, degumming, and refining occur in modern processing?
they are combined into one operation. there is steam injection of dilute base and constant centrifuging