Topic 4: further analysis of distillation in plate columns Flashcards

1
Q

typically, in mccabe thiele analysis construction is there an integer number of steps?

A

no

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2
Q

how would you estimate the fractional number of total steps?

A

N+1 = 9 + (x9-xB) / (x9 - x10) = 9.4

example problem

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3
Q

how do we identify the feed stage from the mccabe thiele analysis graph

A

the feed stage is identified by the triangle intersected by the feed line

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4
Q

can you construct stages from the bottom up?

A

yes

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5
Q

if you construct stages from the bottom up how do you identify the feed stage

A

the feed stage is identified as the same way as before, where the q line intersects a triangle

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6
Q

if you construct from the bottom up, what does stage 1 represent

A

the partial reboiler

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7
Q

if you construct from the bottom up how do you calculate the fractional total number of stages

A

N+1 = 9+ (yD-y9)/ ( y10- y9)

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8
Q

previously, the feed state parameter q was introduced as the liquid fraction in the feed, is this consistent for any feed state?

A

no ,it is only satisfactory for saturated feeds

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9
Q

in the mccabe thiele analysis, how is the difference between the liquid flow rates below and above the feed calculated?

A

the difference between the liquid flow rates above and below the feed is calculated from the feed state parameter as follows:

/L - L = qF

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10
Q

how would you make the feed state parameter q consistent for any feed state?

A

from /L - L =qF

q= (/L-L) / F

noting that:

for subcooled liquid feeds, all the feed descends and also some rising vapour condenses

for superheated vapour feeds, all the feed rises and also some descending liquid is vaporised

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11
Q

how do you calculate q from the feed stream enthalpy?

A

F + L + /V = /L +V material balance around the feed stage

Fhf + Lhl + /Vhv =/Ll + Vhv energy balannce around the feed stage

q= /L + L / F = 1 + (/V-V)/F from new definition of q

hf= qhl +(1-q)hv

therefore,

q = hv-hf / delta( h vap) where hvap= hv-hl

for saturated feeds, q remains the liquid fraction in the feed

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12
Q

what does q= …. represent?

A
q=1.5  subcooled liquid
q=1  saturated liquid
q= 0.5  partially vaporised
q=0 dew point vapour
q= -0.5  superheated vapour
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13
Q

analyse the distillation column that has two column feeds

A

A distillation column with two columns feeds has;

an upper operating line with slope L/V = R/R+1 passing through xD,xD
a lower operating line with slope /L/ /v passing through xB,xB
an intermediate operating line with slope L’/V’
two q lines for each feed
the operating line intersect on the q lines

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14
Q

how do you calculate V’, L’, / V, /L?

A

V’ = V-(1-q1)F1
L’=L +q1F1
/V= V’ -(1-q2)F2
/L= l’ +q2F2

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15
Q

how do you construct the mccabe thiele diagram for a case of two column feeds?

A

plot the q lines
plot the upper operating line based on specified xD and R (slope R/R+1)
calcuate V’ and L’ and hence find L’/V’ and plot the intermediate operating line
knowing xB, plot the lower operating line

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16
Q

what is a side stream?

A

a side stream is treated like a feed but with negative flow rate. side streams may either top off either saturated liquid or saturated vapour with molar flowrate Fs

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17
Q

how do you use the mccabe thiele analysis for feed plus side stream

A

plot the q lines
plot the upper operating line based on the specified xD and R
calculate V’ and L’ hence find L’/V’ and plot the intermediate operating line
where V’=V-(1-q)F1 and L’=L+q1F1 and F1=-Ls
knowing xb, plot the lower operating line

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18
Q

when would direct steam injection be used

A

for cases where water is the heavy component in a binary mixture, saturated steam may be injected directly into the base of the column

e.q distillation of CH3OH +H2O

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19
Q

why is direct steam injection useful

A

it eliminates the need for a reboiler which saves on CapEx

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20
Q

does direct steam injection affect the columns performance?

A

the columns performnce is similar to the reboiled one

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21
Q

analyse the column for direct steam injection

A

for direct steam injection:

the rectifying line is the same y= (D/V) xD + (L/v) x with L/V=R/R+1

stripping line is the same y= -xB (B/ /V) + (/L/ / V) x

the only difference is that B= /L because there is no reboiler

the stripping line passes through (xB, 0) instead on (xB,xB)

this accords with the passing steam compositrions at the bottom of the column

22
Q

what else can the mccabe analysis be used for

A

mccabe thiele anylsis can be extended to multiple feed, side streams, and direct steam injection

23
Q

how have we specified the reflux ratio before topic 4

A

we have specified the reflux ratio in the problem definition

24
Q

how is the reflux ratio normally specified?

A

normally, the reflux ratio is speciifed in the design by giving the ratio R/Rmin, where rmin is the minimum possible reflux ratioat which the desired separation can be achieved

25
Q

what is the reflux ratio determined by and what value can it be

A

the reflux ratio can be anywhere between Rmin and infinity and the choice will be dictated by a combination of technical requirements and economic considerations

26
Q

what relationship is observed between the number of stages and reflux ratio

A

the number of stages needed generally reduces with increasing reflux ratio towards a minimum number at infinite reflux

as R tends to infinity
the N tends to Nmin

27
Q

how would you achieve the minimum number of theoretical stages?

A

the slope of the operating line in the rectifying section is R/R+1
so in the limit of total reflux ( R tends to infinity), the slope is unity and both operating lines coincide with the 45 degree line
in this case the column is ‘shut in’ there is no feed, distillate or bottom flows
this will give us the minimum number of theoritical stages Nmin

28
Q

what does N denote

A

N denotes the total number of theoritical stages including the partial reboiler

29
Q

what does Nmin denote

A

Nmin is the minimum possible value of N

30
Q

how would you achieve minimum reflux

A

the slope of the operating line may be reduced until the intersection point with the feed line touches the equilibrium curve
we are then at the minimum reflux ratio possible for the given feed condition
this creates a pinch point p and an infinite number of stages is required to reach it starting from wither end

31
Q

how does minimum number of stages depend on the relative volatility

A

Nmin decreases as relative volatility increases

32
Q

how does minimum reflux ratio depend on the relative volatility

A

Rmin decreases as relative volatility increases

33
Q

what is the energy balance for the entire column

A

Fhf +Qr = DhD=+BhB + Qc + Qloss

where Qr is reboiler duty
and absolute value of Qc is the condenser duty (first law sign convention)

34
Q

what is Qc, Qr and Qloss equal to with the mccabe thiele analysis

A

Qc= V * deltahvap = (R+1)D *deltahvap
Qr=/V * deltahvap = Vb B deltahvap
Qloss= 0

35
Q

what is Qr equal to with a partial reboiler and saturated feed?

A

Qr= /V deltahvap
/V = V-(1-q) F
V=D (1+R#0
Qr = [D(1+R) -(1-q)F] * deltahvap

36
Q

what does the dependence of the reboiler duty on R mean?

A

the energy balance for the reboiler and hence a major component of OpEx scales with the reflux ratio

37
Q

if we have a bubble point feed q=1 how does this affect the condenser duty

A

the condenser duty is Qc=(r+1) D* deltahvap

if we have a bubble point feed q=1 then Qr = Qc

38
Q

what are operating costs OpEx dominated by

A

OpEx are dominated by the cost of steam

39
Q

what causes OpEx to increase

A

from the relation Qr=[(1R) -(1-q)F] * deltahvap

we see that steam cost rises linearly with reflux ratio

40
Q

what causes Capital costs Capex to increase

A

capital costs scale with the number of plates, which rises very rapidly as R is reduced towards R min

41
Q

what is the optimum value of reflux ratio

A

typically 1.05< Ropt/Rmin< 1.5

42
Q

how do we known an optimum value of reflux ratio exists

A

OpEx is dominated by the cost of steam
steam cost rises linearly with reflux ratio
CapEx scale with no. of plate
no. of plates rises rapidly as R is reduced to Rmin

43
Q

why is the actual number of plates required to achieve a given separation usually greater tgab the number of theoritical euilibrium stages?

A

in practise, the streams leaving a given stage in a plate distillation column are not in complete thermodynamic equilibrium
hence, the number of plates actually required to achieve a given seperation is usually greater than the number theoritical equilibrium stages obtained from the mccabe thiele construction

44
Q

how can the difference between the actual and theoritical stages can be accounted for

A

an overall column efficiency factor
or
murphree individual stage efficiency factor

45
Q

what is the overall column efficiency factor Eo

A

simplest empirical way to account for departures from thermodynamic equilibrium is to introduce a constant plate efficiency factor Eo for the whole column

N is the theoritical stage

N/Eo will be the actual number of stages

the partial reboiler is treated as a full theoritical stage therefore, with a total condenser, the number of theoritical stagesrequired within a column is one less than the total number determined in the mccabe thiele construction

46
Q

what is the O’ Connell correlation for Eo

A

O’Connell found Eo to be dependent upon two key parameters
the relative volatility
the molar average liquid viscosity for the feed composition evaluated at the mean column temperature

47
Q

what are the murphree efficiency factors

A

murphree efficiency factors may be specified for each stage of the column

we will only consider the murphree ‘vapour’ efficiency Emw

Emw will provide a way to construct a ‘non-equilibrium’ curve which is used to step off stages in equilibrium

murphree individual stage efficiency factors is a more detailed approach to account for the failure to reach full thermodynamic equilibrium on each plate

48
Q

how are the efficiciency factors obtained

A

estimated from experimental data gathered on laboratory or pilot scale equipment

empirical models fitted to plant data

detailed mass transfer models e.g. implemented in process simulators

49
Q

How do you find Rmin?

A

the equilibrium curve and feed line will intersect and then we are at a minimum reflux ratio possible for the feed condition.
this also creates a pinch point and an infinite number of stages on each side of the pinch point
draw a rectifying line from (xD,xD) through the pinch point and to the y axis
then using the formula for the intersect of the rectifying line: intercept = xD/ Rmin+1 you can find the value of Rmin

50
Q

how do you find Nmin?

A

if R tends to infinity then both operating lines coincide with the 45 degree line
in this case the column will be ‘shut in’: there will be no distillate, feed or bottom flows
so we will have a minimum number of theoritical stages
so draw in the steps from (xD,xD) to the 45 degree line until you reach the bottom
and then im pretty sure you take away 1 because N+1

51
Q

How do you use murphree efficiency Emw to determine the actual number of trays.

A

the Emw is used to construct the non-equilibrium curve.
start from the bottom and construct upwards so the first stage is not the partial reboiler.
for Emw=0.5 draw a lin until you are halfway away from the equilibrum curve.
stop when you are halfway and then draw towards the operating lines
continue this process until the mccabe thiele construction is completed and then count the number of stages
for Emw=0.5 we can predict that twice as many trays will be needed as normal but this is not always accurate