Topic 2: Basic Hydraulics Flashcards
the science relating to the behavior of liquids under various conditions and in aircraft.
Hydraulics
in aircraft, this provides a means of operating large and remote components that it would not be possible to operate satisfactorily by other means.
hydraulic system
provide a means of power transmission through the medium of hydraulics through an incompressible fluid via pipelines and actuators.
Aircraft systems
provide the power for the operation of components such as landing gear, flaps, flight controls, wheel brakes, windshield wipers, and other systems that require high power, accurate control, and rapid response rates.
Hydraulic systems
a 17th century mathematician who stated that:
“If a force is applied to a liquid in a confined space, then this force will be felt equally in all directions”.
Blaise Pascal
states that, “If a force is applied to a liquid in a confined space, then this force will be felt equally in all directions”.
PASCAL’S LAW
Principle where all hydraulic systems operate.
PASCAL’S LAW
The force employed when a hydraulic system is operated is caused by this.
pressure
This is created only when an attempt is made to compress fluids.
Hydraulic pressure
if a flow of oil is pumped through an open-ended tube there will be _________.
no pressure
if the end of the tube is blocked and the oil cannot escape, this will at once build up.
pressure
Without some form of _________ there can be no pressure.
restriction
This is required to deliver a flow of fluid into the system and some form of restriction is required to obtain pressure.
pump
In hydraulic systems, restriction is provided by movable pistons which travel backwards and forwards in cylinders. These assemblies being known as __________.
hydraulic jacks or actuators
Formula of Pressure:
Pressure = Force per Unit Area = FORCE / AREA
Formula of Force:
Force = Pressure x Area
Formula of Work:
Work = Force x Distance
He invented a hydraulic press and, in doing so, observed two facts:
a) The smaller the area under load, the greater the pressure generated.
b) The larger the area under pressure, the greater will be the load available.
Joseph Bramah (1749 – 1814)
a hydraulic press that observed two facts:
a) The smaller the area under load, the greater the pressure generated.
b) The larger the area under pressure, the greater will be the load available.
BRAMAH’S PRESS
2 facts observed in the brahmah’s press:
a) The smaller the area under load, the greater the pressure generated.
b) The larger the area under pressure, the greater will be the load available.
For a given system pressure, the ________ produced will be directly proportional to the piston area and the ________ moved by the piston will be inversely proportional to the piston area.
force; distance
It is a Passive Hydraulic System where a force is applied to a piston (piston A) only when it is desired to move the load (piston B).
Bramah Press
The Bramah Press is a ________ where a force is applied to a piston (piston A) only when it is desired to move the load (piston B).
Passive Hydraulic System
It describes a system only generating pressure when it is required rather than generating and maintaining pressure all of the time and only using it when something needs to be moved.
Passive Hydraulic System
for operating different services, this varies according to its size and loading.
Power
Power required for operating different services varies according to their _________.
size and loading
Power required for operating different services varies according to their size and loading. These can be catered for by using _________.
actuators with pistons of different areas
HYDRAULIC FLUID PROPERTIES:
▪ Incompressible
▪ Good Lubricating Properties
▪ Good Viscosity
▪ High Boiling Point/Low Freezing Point
▪ High Flash Point/Non-Flammable
▪ Chemically Inert/Non-Corrosive
▪ Resistant to Evaporation
▪ Free from Sludging and Foaming
▪ Reasonably Priced
▪ Readily Available
HYDRAULIC FLUIDS:
1) DEF STAN 91-48
2) SKYDROL
Equivalent to H515 NATO, OM15, and MIL-H-5606F
DEF STAN 91-48
Clean mineral hydraulic fluid
DEF STAN 91-48
Colored red hydraulic fluid
DEF STAN 91-48
Hydraulic fluid used with synthetic neoprene rubber seals
DEF STAN 91-48
Recommended for all hydraulic systems under high pressures and low or very low temperatures (-54 C° to 90 C°)
DEF STAN 91-48
Phosphate ester based synthetic hydraulic fluid
SKYDROL
a hydraulic fluid that is purple in color
SKYDROL
a hydraulic fluid used with Synthetic Butyl Rubber Seals
SKYDROL
Prolonged exposure to this will damage skin and eyes
SKYDROL
a hydraulic fluid with a Very high flashpoint (170 C°)
SKYDROL
a hydraulic fluid that is less prone to cavitation
SKYDROL
It is of major importance that only the specified _________ or its approved alternative is used in a hydraulic system.
hydraulic oil
If the ________ is added to a system, breakdown of the seals is likely causing fluid leakage, both internally within components and externally from the actuators.
incorrect fluid
It is governed by the resistance to motion encountered by the fluid.
efficiency of a hydraulic system
The efficiency of a hydraulic system is governed by this.
resistance to motion encountered by the fluid
This is expended in overcoming static resistance (friction) which are:
• Friction in cylinders caused by moving parts
• Piston rods rubbing against bearings and seals
• Fluid rubbing against the pipe walls
Force
Force is expended in overcoming static resistance (friction) which are:
• Friction in cylinders caused by moving parts
• Piston rods rubbing against bearings and seals
• Fluid rubbing against the pipe walls
This would allow nearly 100% of the force to be utilized but would incur large weight and cost penalties.
Large bore pipes and frictionless pistons
Large bore pipes and frictionless pistons would allow nearly 100% of the force to be utilized but would incur _________.
large weight and cost penalties
_________ between pistons and cylinders and piston rods and bearings cannot be completely eliminated, it can only be lessened by good design and workmanship.
Friction
Friction between pistons and cylinders and piston rods and bearings cannot be completely eliminated, it can only be lessened by _________.
good design and workmanship
The friction between the walls of the pipes and the fluid depends upon:
a) Velocity of the fluid in the pipes.
b) Length, bore, and the internal finish of the pipes.
c) Number of bends.
d) Viscosity of the oil.
This depends upon:
a) Velocity of the fluid in the pipes.
b) Length, bore, and the internal finish of the pipes.
c) Number of bends.
d) Viscosity of the oil.
friction between the walls of the pipes and the fluid
perform a very important function in a hydraulic system, which is preventing leakage of fluid.
Seals
a very important function seals perform in a hydraulic system
preventing leakage of fluid
these prevent fluid leaks by being squeezed between two non-moving surfaces.
Static seals, gaskets, and packing
fitted between sliding surfaces, these may be of many different shapes, depending on their use and on the pressure involved.
Dynamic seals
these ring seals are effective in one direction only
“U“ and “V”
these seals are often used where pressure is applied in either direction.
“O” rings and square section seals
Where high pressures are used, an O-ring is normally fitted with __________.
stiff backing ring