Topic - 10. (10.2)

Question 1

Lean production.

Answer 1

Cutting down the waste

Question 2

Name 3 characteristics of Lean Production.

Answer 2

1) A highly trained, multi-skilled workforce.
2) Zero defects.
3) Zero inventory.

Question 3

Name 4 Principles of lean production.

Answer 3

1) Kaizan.
2) Respect for workers or empowering workers.
3) Meeting customer requirements.
4) Doing it right the first time.

Question 4

Name 3 Advantages of Lean Production.

Answer 4

1) The increase in profits.
2) Waste reduction.
3) Reduced impact on the environment.

Question 5

Name 2 Disadvantages of Lean Production.

Answer 5

1) Supply problems.

2) Delivery times.

Question 6

What is Value Stream Mapping?

Answer 6

The process to identify where the potential value and waste.

Question 7

What is Workflow Analysis?

Answer 7

Mapping the production process to increase the productivity.

Question 8

Why would you encourage to empowering workforce?

Answer 8

1) Reduce cost.
2) Increase loyalty.
3) Kaizen.

Question 9

What is Lead time?

Answer 9

Time has taken from the day of buying the car and delivering the car. The time between that process called Lead Time.

Question 10

The 5 Ss:

Answer 10

1) Sorting.
2) Stabilizing.
3) Shining.
4) Standardizing.
5) Sustaining the practice.

Question 11

The 7 wastes:

Answer 11

1) Overproduction.
2) Waiting.
3) Transporting.
4) Inappropriate processing.
5) Unnecessary inventory.
6) Unnecessary/excess motion.
7) Defects.