Theme 1 Flashcards

1
Q

Why different materials need different properties. What do the properties affect

A
  • used for different scenarios and in different patients
  • Cavity sizes are different and oral anatomy differs in patients with different age, sex, ethnicity etc.
  • Affects storage conditions, shelf life, whether it needs mixing, setting time, working time, how long it lasts
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2
Q

what is shelf life and its importance

A
  • How long materials can be stored and still be used as the manufacturer intends.
  • Long shelf life means large orders can be placed which saves money
  • If you exceed the shelf life, it may be unreactive, set too quickly or slow, release toxic substances etc.
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3
Q

What are the 3 mixing methods and their pros and cons (hand, mechanical, no mixing)

A
  • Hand mixing: cheap equipment however technique sensitive so unpredictable results that depends on skill
  • Mechanical mixing: special equipment used so more expensive, but less technique sensitive
  • No mixing: pre-mixed by manufacturer so lowest technique sensitive method. But more expensive and needs careful storage
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4
Q

What is working time and setting time

A
  • Working time: how long you have got to mix the components before properties change/ needs to be put in patient’s mouth. Measured from start of mix to when it can no longer be effectively used. Want it long enough so you are not rushing but not too long
  • Setting time: measured from start of mix to when the material achieves minimum properties for function (it doesn’t have to be fully finished its reaction, only so it has sufficient strength etc. before moving onto next patient)
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5
Q

What is viscosity. Pros and cons of high and low viscosity.

What do the terms dilating, newtonian and pseudo plastic mean

A
  • How easily a material flows
  • Low viscosity (water) means it is easy to mix and to extrude from a syringe. It can flow easier so can mould round shapes. BUT spills
  • High viscosity means its is harder to exclude as more pressure is needed. But stops spills
  • Viscosity usually increases during setting
  • Dilatant= viscosity increases as shear rate of force increases (bullet proof vest)
  • Pseudoplasticity= viscosity reduces when rate of force increases (ketchup)
  • Newtonian behaviours means there is a linear relationship between viscosity and pressure & speed. No matter how fast you apply the pressure, viscosity is the same (water)
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6
Q

Why are solvents and retarders used when mixing dental materials

A
  • Many materials are difficult to mix due to high initial viscosity and rapid increase in viscosity when mixing. So substances are added to make mixing easier.
  • Solvents reduce initial viscosity so easy to mix
  • Retarders delay setting so enough time for mixing. Then makes the setting time quick so can move onto next patient
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7
Q

Temperature change during setting of materials: how it is used to determine rate of set, how it influences structures, and its clinical problems

A
  • Exothermic
  • The setting reaction slows down after the temperature has peaked, so setting time is often measured as the time to reach maximum temperature
  • High temperature may increase porosity, as material evaporates quicker than it sets, leading to weakness and failure of material
  • High temperatures bad as pulp is sensitive to heat and so causes damage
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8
Q

How the oral environment affects dental materials

A
  • Temperature: from food and drink
  • pH variations: plaque, acidic drinks, alkaline meds, toothpaste
  • Mechanical stress from mastication
  • Abrasion from food etc.
  • Bacteria can breakdown resins
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9
Q

What factors are considered for the efficacy of materials

A

-Safety, accuracy, durability, aesthetics, solubility, corrosion, leaching.

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10
Q

What is leaching and how it can have a positive or negative effect

A
  • Loss of a component into saliva
  • Positive effect: fluoride leaching out can be antibacterial.
  • Negative effect: plasticiser from polymers can make them uncomfortable to wear
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11
Q

What is corrosion. Consequences of corrosion of amalgam.

A

-anatural phenomenon. Requires at least 2 metals in contact and an electrolyte solution (saliva)
-The metals have different electrochemical potential so form an anode and cathode. An anodic reaction resulting in a loss of electrons and a cathodic reaction that gains.
=oxidation and reduction reactions
-Corrosion of amalgum causes loss of metal ions, causing metallic taste, changes its appearance and weakens the material, so restorations can fail

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12
Q

Consequences of expansion and contraction of materials, due to different temperature changes

A
  • Each material has a thermal expansion coefficient. Materials have higher value than teeth so can shrink more than teeth
  • Contraction is caused by temperature decrease. Gaps can form so liquid and bacteria can enter, leading to staining or secondary caries. Also can cause inaccuracies in crowns or impressions
  • Expansion of fillings causes potential damage to tooth like cracking. Inaccuracies in crowns and orthodontics as well.
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13
Q

Thermal conductivity meaning of materials and their clinical considerations

A

-ability for materials to transfer heat
-Transfer heat effectively = conductor (amalgam)
Transfer hear ineffectively = insulator (enamel and dentine)
-As enamel and dentine are low conductors, if these are removed due to caries, then filling with amalgam will increase conductance. Heat conducted to pulp more so more sensitive to heat. Insulating liner used to protect the pulp.

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14
Q

What is thermal diffusity. In what scenarios is low and high more favourable

A
  • thermal diffusivity = thermal conductivity, divided by density and specific heat capacity
  • the rate at which a material transfers heat from hot end to cold end.
  • Low is more desirable for a restoration as it doesn’t want to transfer heat to the pulp quickly as this damages the pulp and causes pain
  • For dentures it is more ideal if they have high diffusivity so that temperature changes can be recognised to prevent scalding. [However they usually have quite low diffusity so temperature only really felt with very sudden temperature change so risk of scalding.]
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15
Q

Difference between force and stress. Different types of complex and simple stress.
What is strength

A
  • Force = static load acting under gravity
  • Stress =The force applied to a particular area. Takes into consideration the size of the object.
  • Simple types of stress in one direction = tensile (pulled), compressive (squashed), shear (like scissors)
  • Complex types which are a combination of simple stresses= flexural, torsional, diametral

-strength= the maximum amount of stress that can be withstood before breaking. So a filling needs to have a strength greater than the biting stress

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16
Q

What is strain. What is elastic, plastic and viscoelastic deformation. Give examples of when each are needed

A
  • When a material changes dimensions due to stress being applied. Higher stress means more strain
  • How much the length has changed over the original length
  • Elastic= when load taken away, material returns to original dimension. Reversible.
  • Plastic= permanently changed so doesn’t return
  • Viscoelastic= combination of reversible and permanent deformation. it returns very slowly or it only partially returns
  • Impressions or fillings need to shape round something when being fitted and need to be permanent so are plastic.
  • Once shaped, impressions change to elastic to remove the impression tray
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17
Q

What is stiffness

A
  • Stiffness= how difficult is it to deform the material

- High stiffness means it is very resistant to deformation (either elastic/plastic/viscoeleastic)

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18
Q

Yield stress. Clinical considerations (if biting stress lower or higher than yield stress)

A
  • Yield stress – Stress required to permanently deform material. So when it reaches plastic deformation.
  • High yield stress means more stress is required to get deformation
  • If biting force is below the yield stress, then it won’t change dimensions permanently. But biting above yield stress causes permanent deformation. (plastic)
  • Pressing into impression tray requires a force above the yield strength so we get plastic deformation
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19
Q

Ductility and maleability. And brittle behaviour. What 2 factors affects these behaviours

A
  • Ductile materials can be deformed easily.
  • Ductility (elongation): How much can something be pulled
  • Malleability: How much can something be compressed
  • Both can be deformed large amounts before breaking
  • Brittle: can only be deformed small amounts before breaking. Less than 1% plastic deformation will break them
  • Temperature and strain rate (how fast it is being deformed) affect if something is brittle or ductile
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20
Q

Resilience and toughness. What it means when materials are notch sensitive

A
  • Resilience – How much energy can something take before it deforms permanently.
  • Toughness – How much energy can something take before it breaks. So beyond plastic deformation.
  • If Notched/ cracked materials require less energy to break than un-notched material then they are easier to break and are termed notch-sensitive
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21
Q

Fatigue. Fatigue life and limit.

A
  • Materials have increased fatigue if they fail due to repeated cycles of stress. It depends on the stress applied. So higher forces of mastication will mean less cycles are needed to cause it to fail.
  • Fatigue life= number of cycles it can survive, at a value of stress
  • Fatigue limit= stress value where the material will survive indefinitely.
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22
Q

Hardness. Clinical implications. Is amalgam or teeth harder

A
  • Ability to resist being scratched and worn
  • Harder material (porcelain) will scratch softer materials (enamel)
  • Amalgam is softer than enamel so opposing teeth can damage the filling
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23
Q

What are polymers and polymerisation, and what dental materials do they make

A

-Impressions, denture teeth, composites. Materials undergo polymerisation when they set.

  • Polymers: made of repeating units of mer molecules. {Usually made of N, O, C , O atoms}.
  • Polymerisation: monomers join together (usually with covalent bonds) to form long chains - polymers
  • Chains may either be not linked (linear polymer) or linked (network/ cross linked polymer)
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24
Q

What are homopolymers and co-polymers. What are random, regular and block polymers

A
  • Homopolymers -made of one type of monomer
  • Copolymers- made up of 2 or more types of monomers
  • Monomor join in different ways when forming a polymer. The different arrangements affects its properties.
    1. Random= monomers randomly placed
    2. Regular copolymer= monomers alternate regularly
    3. Block polymers= same type of monomer will appear in a block, followed by the next block of another type of monomer
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25
Q

Addition and condensation polymerisation. What needs to be considered with condensation reactions

A

-Addition polymersiation= a series of addition reactions where 2 molecules join to form a bigger molecule, so chain grows.

  • Condensation= 2 molecules join to form a bigger molecule and also form a bi-product
  • If either water or oxygen is the bi-product this is tolerable in the mouth, however carbon monoxide for example can be produced when it sets which can be toxic in the mouth, so not safe to use
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26
Q

What are the steps involved in addition polymerisation. What is required

A
  • Requires production of ion/ radical with spare electrons so molecules can be added
  • A molecule with a weak bond (eg. O-O)
  • Energy to break the bonds

1-Activation: 65-75 degrees vibrates the initiator molecules and splits bonds to activate it. It forms free radicals
2-Initiation: monomers added to free radicals. Because the C=C bond of monomers breaks and reacts with radicals [initiator = benzyl peroxide]
3.Propgation: monomers continue to react and radicals shift. Chain grows
4. Termination: chain cannot grow anymore.

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27
Q

4 ways how termination occurs. What early termination leads to

A
  • Viscosity increases so monomers no longer react.
  • Or if no more monomers are left to react.
  • Or if free radicals cancel each other out.
  • Or if impurities have been added, such as oxygen.

-Terminating reaction too early leads to a weak polymer as not enough monomers have been added.

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28
Q

What are vinyl monomers. Give examples of these vinyl monomers/ polymers

A
  • Monomers with a C=C double bond.
  • Different types with slightly different structures depending on what molecules are attached to the Carbons. But they lead to very different polymers.
  • Methylmethacrylate= used for denture bases
  • Ethylene = dunking bottles, hip replacements
  • Styrene =packaging, heat-proof cups
  • Vinyl chloride= clothing, food packaging
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29
Q

Requirements for condensation polymerisation. Give examples of polymers

A
  • Monomers must have 2+ reactive groups capable of condensation reaction
  • 3+ functional groups to allow cross-linking
  • Polyester= used for fabrics
  • Polyamide= nylon for clothing or denture bases
  • Polydimethylsiloxane= impressions, bath sealant
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30
Q

How cross-linking of polymers affects its properties. Clinical consideration

A
  • Cross linking is when polymer chains link to form a network
  • Makes it harder to permanently deform when compressed, because when the chains move they can return to original shape ( unlike in linear polymers) - so increases stiffness
  • Improves stability in aqueous environment. Polymers less likely to float off so therefore it can retain its shape. So polymers used in the mouth are cross linked so they don’t deform when forces act on them
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31
Q

How can benzyl peroxide initiator be activated in polymerisation

A
  • 65-75 degrees Celsius
  • However this is impractical in a patient’s mouth so:
  • Adding a chemical activator (tertiary amines) allows the bonds to break at a lower temperature
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32
Q

Cons of heat and chemical curing. Pros of light curing.

A
  • Heat/ chemical = requires mixing of components so it technique sensitive. Setting time may be long
  • Light curing= no mixing needed and quick setting time when light shone on it. practical in the mouth.
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33
Q

What is involved in light curing

A
  • Uses camphorquione (instead of benzyl peroxide) and tertiary amine
  • Radicals are formed when visible light (470nm) is shone on it
  • So stored in dark containers
34
Q

What changes occur in polymerisation

A
  • Goes from monomer to polymer so the state, temperature and dimensions change.
    1. Usually liquid to solid
    2. Exothermic so heat is released
    3. Contraction as changes to denser polymers, so causes shrinkage
35
Q

What problems does temperature rise in polymerisation cause

A
  • Temperature rise is proportional to volume so large cavities are filled with larger fillings so the temperature rise can risk killing the pulp
  • The rise in temperature may cause the monomer to vaporise before it polymerises which creates bubbles. Porosity weakens the material, leading to early failure. For example dentures may need to be replaced sooner than expected, or pieces breaking off could get swallowed
36
Q

What problem does shrinkage during polymerisation cause. How to reduce polymer shrinkage

A
  • Shrinkage occurs because polymers are more dense than monomers so contracts as monomers occupy more volume than polymer
  • Shrinkage in fillings can form gaps, leading to staining or secondary caries
  • In a denture it can cause porosity leading to early failure.
  • Can use a different monomer (BisGMA) which is bigger so takes up more volume so less shrinkage
  • Can add a filler that does’t polymerise and shrink, to take up volume so get less shrinkage
37
Q

Most polymers used in dentistry are amorphous. What does this mean. What happens when you heat them

A
  • without a clearly defined shape or form. Chains are arranged randomly
  • Have a short chain order

-They do not melt. At high temperatures they burn. So hard to recycle.

38
Q

What are thermoplastic and thermosetting polymers. Which are linear, and which are cross-linked. What happens when heated up

A

1-Thermoplastic= soften on heating, harden on cooling.
-Linear polymers, because when heated their chains move further apart and viscosity reduces. Can be recycled

2-Thermosets= harden on cooling, cannot be softened on heating. They burn, so cannot be recycled

  • Cross-linked polymers. When heated, links break and starts to degrade.
  • Most dental materials are cross linked due to being stable in aqueous environments, so this property of not being able to be recycled is an issue.
39
Q

What is glass transition temperature (Tg)

A
  • Temperature at which the material changes from glass/ stiff state to ductile/ rubbery state.
  • Heating to the Tg makes it 10x easier to deform
  • Heating too high though causes it to break down
40
Q

What high and low Tg compared the the mouth means, and what materials have this

A
  • Low Tg below mouth temperature means the material will be rubbery in the mouth. Used for impressions.
  • High Tg above mouth temperature means it will be stiff. Fillings
41
Q

What factors affect the Tg and how. (molecular weight, polymerisation, bonds, cross linking, pendant groups, plasticiser)

A
  • High molecular weight= higher Tg
  • High degree of polymerisation means longer chain length and so higher molecular weight. =higher Tg
  • Lower amount of residual (left over) monomer= higher Tg
  • More C=C make it more rigid so higher Tg
  • More Si-O makes it more flexible so lower Tg
  • Bigger pendant groups lower Tg so make it more rubbery.
  • Increasing initiator increases number of chains which have lower length so lower Tg
  • Cross-linking increases Tg as hard to deform
  • Adding plasticisers to materials reduces the Tg and stiffness as it acts like a lubricant between chains
42
Q

What polymer are dentures made of. What is their Tg value

A
  • Polymethylmethacrylate (PMMA)

- Tg= high. 105 degrees. So in mouth it stays stiff as it doesn’t reach the temperature where it becomes more ductile.

43
Q

Why we want as much polymerisation as possible.

A
  • We want as much polymerization as possible to get the right properties we need, and no monomers left over.
  • But will never get full polymerization so will be some monomer left. Left over residual plasticizer means it can be more flexible than we want it to be for example
44
Q

How impression material changes deformation during the different stages (first seated in mouth, during setting, removal)

A
  • first seated in the mouth= plastic, so that it surrounds the structure that you are trying to record.
  • During setting =viscoelastic
  • when set =elastic, therefore recording accurately the shape of the teeth, despite being distorted during removal from the mouth
45
Q

What happens to texture, temperature, and dimensions during the mixing of denture material (polymethyl methacrylate) What is used to measure it

A
  • 16g powder (polymer) mixed with 8ml monomer
  • Goes from sandy, to stringy to dough
  • It contracts and there is a temperature rise
  • thermometer in a tube in a water bath
  • Dilatometer to see the volume change
46
Q

What is the difference between dental plaster and dental stone. What happens during setting

A
  • 3 scoops and 60ml water. Expansion and temperature rise. Extensometer used
    1. Dental plaster: particles bigger and irregular so weaker. Only used as a study cast. Expands more (0.3)
    2. Dental stone: particles smaller and more regular so less gaps. Stronger. Expands by 0.2
47
Q

The different types of porosity during polymerisation and how they occur

A
  • BP of monomer is 103.3. Gaseous porosity occurs if it evaporates before it can set due to high temperatures.
  • Contraction porosity occurs if not enough material is used or not enough force is applied so creates gaps.
48
Q

Should impression material be elastic, viscoelastic or plastic at the waiting time and setting time. When is each measured from and to.

A
  • WT= plastic. From mixing to putting in patient’s mouth

- ST=elastic. From mixing to when it is set in patient’s mouth.

49
Q

What are the properties of the different types of impression materials and what they are used for (addition silicone, polyether, alginate) - [first practical]

A
  1. Addition silicone: hydrophobic. Quite long setting time. Minty. Stable impression material
  2. Polyether: 7 part base paste, 1 part catalyst. Hydrophilic. Very accurate so used for crowns. Although long setting time (6 mins)
  3. Alginate: powder and water. Quick waiting and setting time. Used for mouthguard as not very accurate.
50
Q

What are metals and alloys used for in dentistry. What are alloys

A
  • denture framework, implants, crowns, bridges, amalgam fillings, wires, instruments
  • alloys are combination of elements. Either 2 or more metals, or metals and non-metals
51
Q

What are the properties of metals and alloys (Lots)

A
  • Strong: withstand forces
  • Stiff: hard to defrom
  • Tough: hard to break
  • Hard: hard to scratch
  • Lustrous: shiny, retain their polish
  • Dense and Crystalline: short and long range order.
  • Conduct Heat and Electricity
  • Opaque: not transparent, pigments cannot be added
  • Corrode: becomes weaker and changes appearance
  • Can be shaped into complex shapes
  • Multiple melting points
52
Q

What metals are in amalgam

A

mercury, silver, tin, copper, zinc

53
Q

How can metals and alloys be shaped into complex shapes (casting, working, amalgamation)

A
  1. Casting: melting and pouring into a mold where it solidifies.
  2. Working: bending/ pulling/ hammering into shape
  3. amalgamation: mixing with mercury
54
Q

What occurs during solidification of metals and how it occurs (mention temperature, crystals, dendrites, grains etc)

A
  • Occurs when temperature decreases below melting point
  • Atoms get closer together. Initially 4 atoms join together
  • More atoms join to form crystals.
  • Crystals grow, where dendrites/ branches form
  • Crystals are called grains, and they meet at grain boundaries
55
Q

Explain the atomic structure of metals. (Simple cubic, body centred cubic, face centred cubic, hexagonal-close packed)

A
  • Atoms form into layers/planes which stack on top of each other. Can be stacked in variable ways:
    1. Simple cubic: stacked directly on top so bonding makes this impossible and not stable
    2. BCC: the layers stack in the gaps of the atoms below so atoms are more closely packed
    3. FCC: no gaps, atoms very close
    4. Hexaganol shape

The atom can change structure when cooled/ heated

56
Q

What types of defects can occur during crystallisation of metals

A
  1. Point defects: impurities or vacancies
  2. Dislocations: defects involving the whole planes

Defects affect the properties and can turn out to be very usually

57
Q

What is quenching. How it improves the metal’s properties

A
  • When casting moulds are insulators so cold cools down slowly so solidification is slow
  • Quenching is the process of cooling something down quicker, for example placing the mold in a liquid bath
  • Faster cooling means more groups of atoms join together so small grains form with more per unit volume. Smaller grain size increases yield strength.
58
Q

What is yield strength, How grain size of a metal affects this

A
  • stress required to permanently deform a material.
  • If yield strength is above biting force then it won’t deform. Want the highest yield strength possible so it stays in that shape for the longest possible time and so it doesn’t deform.
  • Smaller grain size means higher the yield strength so we want quenching to get this mechanical property
59
Q

What is recrystallisation of a metal/ alloy. Why it is not ideal

A
  • Re-heating, leading to atoms vibrating and high diffusion rate where atoms can jump across grain boundaries.
  • This increases grain size and growth, decreases hardness, decreasing yield strength, increases ductility and leading to a failing device
60
Q

When alloys solidify, different metal atoms will join together differently. Explain what the 4 different groups of alloys that can form (soluble solutions, insoluble metals, partial solubility, inter metallic compounds)

A
  1. Soluble Solutions: the atoms are happy to form into planes with each other (used in gold alloys for crowns, bridges, etc.)
  2. Insoluble metals: the atoms of one metal do not want to form into planes with atoms of the other metal (No dental example)
  3. Partial Solubility: the atoms are happy to form into planes up to certain concentrations
  4. Intermetallic Compounds: the atoms can form ionic compounds, so tend to be very hard but brittle
61
Q

What factors affect how quickly an alloy will solidify

A
  • If the metals are very similar in size then they will fit nicely together
  • If sizes are extremely different in size this can also help as small ones can fit in the gaps
  • Big difference in electronegativity means greater bonding strength
  • Similar valencies so that a metal doesn’t dissolve in another
  • Metals must have same crystal structure for planes to form
62
Q

What are phase diagrams used for. What do they show

A
  • The different solidifying and melting temperatures required for different compositions of alloys
  • The liquids temperature= the temp above this is where everything is liquid
  • The liquid and solid area where there is a mixture of L & S
  • The solidus temp= the temp below this is where everything is solid
63
Q

How coring occurs and why this is not ideal. What is homogenisation.

A

-Quenching leads to different structures in grains - this is termed coring.
-Coring causes poor corrosion resistance, not good for in mouth use
-To remove coring we carry out homogenisation.-heating the alloy so that the atoms can move around. Improves corrosion resistance.
(However, if heated to temperature below Recrystalisaion temp – atoms won’t “jump” grain
boundaries)

-Large L & S regions in phase graph indicates a lot of coring has occured

64
Q

What is happening to atoms when we deform a material. How dislocations affect deformation/ yield stress/ brittleness

A
  • For a perfect crystal, this requires moving atoms by 1 place so requires millions of bonds to break to shift the atoms along. Large force is required, and also chances of the bonds reforming is low so it is likely to break= brittle
  • Dislocations means atoms are harder to move so strengthens the material and makes it hard to deform. causing plastic deformation.= less ductile
65
Q

What is yield stress with reference to dislocations. How does smaller grains affect dislocations and yield stress

A
  • The yield stress is the stress required to cause dislocations to move, to cause plastic deformation
  • When dislocations get to grain boundary they can’t slide. More stress needed. As dislocations reach grain boundaries they become trapped so more dislocations at the grain boundaries.
  • So smaller grain size means more dislocations, requires more energy to move, increasing yield stress. Harder to deform.
66
Q

What happens to dislocations when force is above yield stress

A

-Dislocations can move and more dislocations form
-Dislocations start to become trapped at grain boundaries
-Stress required to move dislocations increases – more barriers
Collected dislocations start to form pores
Necking occurs and then failure

67
Q

What is work hardening. (what happens to dislocations)

A

-If stress above yield stress is applied this causes dislocations to move, more to form, trap in grain boundaries, increases yield strength and hardness, and decreases ductility

68
Q

What is cold and hot working. How properties change. (mention yield strength, ductility, hardness, failure)

A

Hot working then cold working done to give mechanical properties.

  • Increasing temperature above recrystallisation temp. (hot work) decreases yield strength. Fully ductile.
  • Cold working: below RcT. Grains become fibrous, more dislocation, yield strength & hardness increases, but ductility reduces so can lead to failure.
69
Q

How does an insoluble metal phase diagram differ to a soluble one

A
  • Both have a liquidus line and solidus line, and region of solid and liquid
  • But also has a eutectic point, where solidus and liquidus line hit simultaneously. At this composition there is no melting range, it is a specific point where both metals go from liquid to solid at the exact same time.
70
Q

Can insoluble metals be homogenised.

A

-Below the solidus line the alloy is extremely cored (poor corosion resistance) and homogenisation will not work as the metals are insoluble

71
Q

What does a partially soluble alloy phase graph show. What happens during solidification of partially soluble alloys. What solubility depends on

A
  • The majority of alloys are partially soluble
  • There is a limit to how much one metal can dissolve in another
  • When they dissolve – a solid solution is formed
  • Above the solubility limit – the metals are insoluble in each other
  • So the phase diagram is a combination of solid solution and insoluble metals

Solubility: depends on temperature and concentration

72
Q

Wrought alloys are made using work. What methods are used in working. What dental devices that are wrought alloys. Why casting isn’t used.

A
  • Orthodontic wires and brackets, dental instruments, implants, crowns, bridges.
  • Casting expensive and requires high temp

-Work done by forging (shaping by heating and hammering), milling (cut to shape with rotating tool), drawing and rolling (making thin wires, foil)

73
Q

What instruments are made of stainless steel

A
  • Orthodontic wires, orthodontic brackets
  • Instruments
  • Implants
74
Q

What is stress relief annealing. Why is it done after cold work

A

-When cold work is done it stores stress in the grains. Moving atoms means they are not in equilibrium. If nothing is done the atoms start to relax – causing distortion
-So, a heat treatment called stress relief annealing is done
-This prevents the distortion occurring
Allows the atoms to move to a more equilibrium state.
-This is carried out at a low temperature (below RcT)
-Relieve stress without changing grain size or shape
-Atoms can diffuse within the grains but not over grain boundaries

-Need to make sure no to heat above RcT as this will lose hardness, springiness

75
Q

How metals and alloys can be joined together by loops, soldering, and welding.

A
  • Loops: bending parts around each other. Although this required ductility, but this has been lost as so much work hardening has been done to make it in the first place.
  • Soldering: use a eutectic alloy so the metals melt and then solidify joining together
  • Welding: using electric current to heat the components
76
Q

Why are alloys stronger than metals

A
  • Alloys have different sized atoms, creating distortions in the planes. Dislocations are harder to move so this increases yield strength and hardness
  • Yield strength increases, ductility decreases
77
Q

What is steel made of. What is its structure like. What different forms will form if you increase or decrease the carbon %, and also decrease the temperature. (Austenite etc.)

A
  • An alloy made of iron and carbon. The small carbons fit between the iron atoms (usually its about 1-2 % carbon)
  • Changing temp and C% changes the solid state and properties
  • Austenite first forms
  • Lower C concentrations = ferrite forms
  • Higher C = cementite

-Decreasing temperature = ferrite and cementite (pearlite)

78
Q

Why is steel so useful

A

A number of phases form, depending on the C %, which have different properties.

  • Austenite: stable
  • Ferrite: medium strength
  • Cementite: hard but brittle
  • Pearlite: composite of ferrite and cementite

-Quenching and tempering can control steel’s properties

79
Q

What happens to the properties of steel when Carbon increases

A

Hardness increases
Yield strength increases
Ductility decreases

=cementite

80
Q

How is martensite formed. What is its properties. What can it form if it is tempered

A

If steel is cooled very quickly (quenched) the carbon gets trapped. Steel can no longer change to ferrite
-Martensite forms - very hard and brittle

-Tempering – heat the steel to below 723°C
Tempering allows the ferrite and cementite (pearlite) to form.
Quenching and tempering allow control of steel properties

81
Q

What is stainless steal. Why it doesn’t corrode

A
  • Is is more stable than steal and less likely to corrode because chromium and nickel are added. Chromium forms a passive layer. So it can be used in the mouth
  • Adding more atoms means C solubility limit is not met. No martensite can form.
82
Q

what is Martensitic stainless steel used for

A

used for drills, burs, scalpels