T3-3: Planning Investigations and Thermal Cracking Flashcards
What are the five steps in the initial investigation process?
Describe the five different types of main investigation, in the detailed investigation process
What are the five steps in the final stage (actions) investigation process?
In concrete inspections, name different types (x7) of defects and probable causes to inspect for
- Cracking related to construction
- Other defects related to construction
- Load induced cracking and design inadequacies
- Environmental effects
- Deterioration related to aggregate properties
- Chemical attack
- Reinforcement corrosion
What are the aims (x6) of concrete investigations?
To obtain sufficient information on the:
- Condition of structure
- Causes of deterioration
- Extent of deterioration
- Likely future deterioration
- Remedial options
- Extent of repair
What are indications of potential durability problems (x7) from a visual inspection/defect survey?
- Surface shrinkage crazing
- Blow holes
- Cold joints
- Honeycombing
- Grout loss
- Segregation
- Scaling
- Spalling
- Corrosion of steel
- Hollow (delaminated surface)
- Varying colour
What are blow holes?
Air voids in the concrete surface
What are key investigation questions for cracks?
- Is it structural (S) or non-structural (NS)?
- Is it significant?
- Is it recent?
- Is it moving?
What is the range of crack widths for a hairline crack?
< 0.05mm
What is the range of crack widths for a crack that is likely in the structural range?
≤ 0.3mm
What is the range of crack widths for an excessively wide crack?
What are two causes/features of these cracks?
0.3mm - 5mm
- structural overload (e.g. yield of bar)
- non-structural cracks
What are possible causes (x4) of excessive cracking?
Classify into structural or non-structural
- Insufficient allowance for structural movement (S)
- Impact damage (S)
- Settlement/differential movement (S)
- Thermal shrinkage cracks (NS)
Why does thermal cracking occur?
- The outer surfaces are cooler, which sets up a thermal gradient
- The temperature increases by 14C per 100kg of cement, if the pour is < 0.5m minimum dimension
- 400 kg/m^3 mix can reach 60C in its centre
Due to temperature differentials, what happens in thermal cracking?
What width can the cracks exceed?
- Temp. differentials sets up tensile strains, and cracking occurs in the young, weak concrete if δC ≥ 20C
- Cracks can exceed 1mm or more
- Once cracked, can lead to salt ingress, carbonation (other durability problems)
What are two examples of low heat cements?
- GGBS
- PFA
In thermal cracking, what happens when the new concrete heats up?
It expands and, with the weak bond, slips along the larger mass (e.g. wall on slab)
In thermal cracking, what happens when the new concrete cools?
It contracts against the larger mass, producing restrained thermal cracking
How do you prevent thermal cracking due to a core/surface differential (x3)?
- Use ‘quilt insulation’ to maintain δC < 20C
- Use low heat cements, minimising T_core
- Monitor the concrete core temperature
On top of the causes of excessive cracking below, name other types of excessive cracking (x5)
- Insufficient allowance for structural movement (S)
- Impact damage (S)
- Settlement/differential movement (S)
- Thermal shrinkage cracks (NS)
- PSe (plastic settlement) cracks (NS)
- PSh (plastic shrinkage) cracks (NS)
- Drying shrinkage cracks (NS)
- ASR/AAR (alkali silica reaction) (S)
- Underlying corrosion (S)
[NAQ] identification of ASR and PSe/PSh cracks
Rank the types of cracks from quickest appearance (after placing concrete) to longest appearance:
- AAR/AMR
- Plastic shrinkage
- Early thermal contraction
- Plastic settlement
- Corrosion
- Drying shrinkage
[NAQ] example feature mapping, including identification of a rust stain, hollow area and exposed bar
What does this image show?
Delamination/hollowness
- hammer tap survey of delaminated surface concrete
What does this image show?
Surface spalling
What are things to consider (x5) when planning for stage 2?
- Types of test
- Types of sample
- Number of tests and samples
- Locations of tests and samples
- Access requirements
What are two example things that in-situ testing on concrete is for?
- Compressive strength
- Density changes