Summary Flashcards
Explain “Supply”?
includes at least purchasing, materials management, incoming inspection and receiving. Supply is used when relating to buy based upon total cost of ownership in a manufacturing environment
Explain “Sourcing”
Finding sources of supply, guaranteeing continuity in supply, ensuring alternative sources of supply and gathering knowledge of procurable resources.
Explain “Value Chain Management”
all stakeholders belonging to the same value chain are challenged to improve the (buying) company’s value proposition to its final end-customers i.e. consumers
Explain “Supply Chain Management”
the management of all activities, information, knowledge and financial resources associated with the flow and transformation of goods and services up from the suppliers so the end-users expectations are being met.
Explain “Primary activities”
those activities that are required to offer the company’s value proposition to its customers. They consist of inbound logistics, operations, outbound logistics, marketing & sales and customer service activities.
Explain “Support activities”
those value activities that are required to support the company’s primary activities. These include procurement, technology development, human resources management and maintaining the firm’s infrastructure
Explain “Inbound logistics”
Related to receiving, storing and disseminating inputs to production process. Inbound transportation, inspection, materials handling…
Explain “operations”
Related to transforming inputs. Machining, packaging, equipment maintenance…
Explain “Outbound logistics”
Related to collecting, storing and physically distributing the final product to customer. Finished goods warehousing, order processing…
Explain “Marketing&Sales”
Related to advertising, promotion, management of channel relations, pricing…
Explain “Service (as a primary activity)”
Related to enhancing or maintaining the value of the product. Installations, repair/maintenance, adjustments…
Explain the support activities
P: Purchasing inputs used in the firm’s value chain. Includes raw materials, supplies, assets such as machinery, equipment, buildings.
HR: Recruiting, hiring, training, developing
FI: Supports the entire set of company processes. Management, planning, finance, legal, quality management…
Define “raw material”
materials which have undergone no/minimal transformation. Basis materials for production process.
Define “Supplementary materials”
materials that are not absorbed physically in the end product
Define “Semi- manufactured products”
products that have already been processed once or more times and that will be processed further at a later stage
Define “Components”
manufactured goods that will not undergo additional physical changes, but which will be incorporated in a system with which there is a functional relationship by joining it with other components
Define “Investment goods or capital equipment”
products that are not consumed immediately, but which purchasing value is depreciated over a period of time
Define “MRO”
Maintenance, repair and operation materials (MRO):
materials, which are necessary for keeping the organization running in general and for the support activities in particular
Define “Total cost of ownership (TCO) “
a financial estimate intended to help buyers and owners determine the direct and indirect costs of a product or system.
Explain “MTS”
MTS (Make and distribute to stock):
- standard products
- stocked
- large batches
- based on sales forecasts
Explain “MTO”
MTO (Make to order):
- manufactured after the order has been received
- very large or customer-specific ranges
e. g. packaging materials, bulk products that are expensive to stock
Explain “ETO”
ETO (Engineer to order):
- all manufacturing activities from design to assembly related to specific customer order
- Highly skilled operations
Define “Direct purchasing”
buying for primary activities (purchasing of all materials and products that are used for manufacturing companies’ end products)
Define “Indirect purchasing”
purchasing of all materials, components and services that are used to support the company’s infrastructure.
Define “Expediting”
following up on a purchase order to make sure that the supplier is going to perform as it has confirmed through the purchase order confirmation. e.g. Routine status check
Define “Purchasing function”
covers activities aimed at determining the purchasing specifications, selecting the best supplier, developing routines, negotiating etc. Broader than purchasing department.
Define “Decision-making units (DMU)”
relates to all those individuals and groups who participate in the purchasing decision-making process.
includes users, buyers, influencers, decision-makers, gatekeepers
Describe “Decoupling Point”
describes the point in the system where the “push” (forecast driven) and pull (demand driven) elements of the supply chain meet.
Describe “Request for information (RFI)”
Suppliers are invited to submit general information that may help them to qualify for a potential tender
Describe “Request for quotation (RFQ)”
Suppliers are invited to submit a detailed bid which meets the requirements.. (identical to request for tender)
What steps are included in the “Purchasing process model”?
- Determining specification
- Selecting supplier
- Negotiate and contract
- Develop ordering process and order
- Expediting and evaluation
- Follow up and evaluation
Describe what happens during the 1st step of the purchasing process
Defines functional and technical specification, needs knowledge.
Describe what happens during the 2nd step of the purchasing process
Selecting supplier through adequate method.
Prequalification of suppliers, request for quotation
Doc: Supplier selection proposal
Describe what happens during the 3rd step of the purchasing process
Contract agreement; prepare contract, contracting and negotiating expertise is required
Doc: contract
Describe what happens during the 4th step of the purchasing process
Ordering; establish order routine
develop these, and order handling
Doc: Order
Describe what happens during the 5th step of the purchasing process
Expediting;
establish expediting routine
Troubleshooting
Doc: Overdue list
Describe what happens during the last step of the purchasing process
Evaluation and follow-up.
Vendor performance evaluation, settling contract problems.
Vendor rating and vendor evaluation
Doc: Vendor balanced score card, vendor ranking
Describe “Functional specification”
describes the functionality which the product must have for the user advantages of a functional specification.
What are the advantages of functional specification?
- potential suppliers are challenged to give advice using their expertise and experience
- stimulated innovation and innovative ideas; technologies, products and processes
- creates one terms of reference, against which all supplier proposals can be evaluated
Describe “Detailed technical specification”
describes technical properties and characteristics of the product as well as the activities to be performed by the supplier in detail.
What steps is Supplier selection process devided into?
- Spend analysis
- Determine method of subcontracting
- Pre-qualification
- Prepare RfQ and analyze bide
- Select supplier
What are the different method for subcontracting?
Turnkey (subcontracting responsibility for the whole assignment) or partial (parts are contracted out separately often to various suppliers)
What steps is Pre-qualification divided into?
- Summarize prequalification requirements
- Create supplier list (interesting suppliers)
- Send out RFI
- Evaluate RFI
- Decide on “supplier short list” (the ones contacted through a RFQ later)
What steps is “Prepare RfQ and analyze bids” divided into?
- Create RFQ
- Create evaluation framework
- Get in quotations (tenders)
- Make a commercial and technical evaluation of quotations
What steps is the step “Supplier selection” divided into?
- Propose supplier(s)
- Carry out risk analysis
- Select supplier(s) for negotiation
What should a Contract address?
-Price mechanisms
-Currency risks
-Service and spare parts-rates
-Systems responsibility
-Terms of payment
-Penalty clauses & Warranty period
(supplier guarantees for product quality, on-time delivery…
-Terms of delivery
What’s Incoterms?
International Commerce Terms -regularly used pre-defined terms of delivery addressing transportation cost, delivery, documentation, risk and insurance for goods
What are the 4 “rules” for a principled negotiaor?
- Separate the people from the problem
(Separate from relationship issues) - Focus on interest, not positions
(Focus on what both parties need, not what they say they need) - Invent options for mutual gain
(Create win-win situations) - Insist on objective criteria
(Look for a similar trade that has been made, and learn from that what is feasible)
What’s PO?
Purchase Order; offer from the buyer which the supplier can accept and then it becomes a contract.
Name three types of expediting
Routine status check, Advanced status check, and Field expediting
Describe “Routine status check”
the buyer contacts the supplier to confirm the delivery date a few days before.
Describe “Advanced status check”
for critical purchased parts, a detailed production plan will be handed over to the buyer.
Describe “Field expediting”
for critical purchased parts, periodically inspection on site to see if the supplier is on schedule.
Name some problems and bottlenecks in the purchasing process
- Supplier or brand specifications
- Inadequate supplier selection
- Personal relationship
- Insufficient contracting expertise
What’s Maverick buying?
when a department buys materials or services independently, without incorporating the purchasing department. i.e. purchasing outside of standard procurement processes.
What’s Compliance?
the opposite term of Maverick buying;
means employees following preferred supplier, contract, assortment, policy and process. This is usually measured as a percentage of purchasing turnover.
Robinsons purchasing situations
X Product
Y Supplier
- Old + old = “straight rebuy” –> low risk
- Old + new = “modified rebuy”
- New + new = “new task” –> high risk
Give examples of straight rebuy
(old prod + old supplier)
Office supplies, spare parts, cleaning materials..
Give examples of modified rebuy
(Old + new)
business cars, office furniture, electronic components
Give examples of “New task”
(New prod + new supplier)
buildings, computers, telephone system
Industrial buying behaviour
X Product complexity
YCommercial uncertainty
xlow ylow: Purchasing department dominant
xlow yhigh: Finance and administration dominant
xhigh y low: Engineering dominant
xhigh yhigh: Cross functional decisionmaking
Advantages with electronic catalogue and ordering systems
- efficient order handling (processes, logistics and payment systems
- transactions without human interference
- substantial cost reduction (due to reduced transaction costs)
What types of electronic auctions exist?
- Open RFI/RFP
- Reversed Auction
- Forward Auction
Explain Open RFI/RFP
- Qualification before auction
- Supplier invited if its offer is good enough
Explain Reversed auction
Most popular for buyers
- Input price determined by buyer
- Offers are visible – suppliers can see how far away their offers are
Explain Forward auction
Vendor determines price
Buyers announce their offer to the auctioneer
How can e-auctions contribute to a power shift?
by using reversed auctions. Buyers have the upper hand in these situations because they set the price, and then suppliers have to fight to get the deal.
What e-solutions fits routine products?
Catalog systems and e-payment tools
· Lowering of transaction costs.
E-auctions (secondary)
What e-solutions fits leverage products?
o E-auctions - Reversed auction
Input price is determined by buyer
Offers are visible so that other suppliers can see how far away their offers are.
What e-solutions fits strategic products?
o Electronic data interchange (EDI)
Due to frequent transactions and interactions
What e-solutions fits bottleneck products?
Supplier specific e-solution
Which are the 4 primary tasks of purchasing?
- Supply task
- Spend management task
- Risk management task
- Development task
Explain “Supply task”
continuity of reliable supply of consistent quality to reasonable total cost
Explain “Spend management task”
make sure that goods and services are supplied at the lowest cost of ownership TCO
Explain “Risk management task”
reduce risk exposure in relation to its supply markets
Explain “Development task”
partnership with suppliers to ensure technology development
Value-Cost-Risk triangle. Explain Value
Value Improvement:
- Revenue growth through new products
- Improving customer value propositions
- Early supplier involvement
- Faster new product introduction
- Co-branding and advertising
Value-Cost-Risk triangle. Explain Cost
Purchasing cost reduction
- Supply base reduction
- Product standardization
- Global sourcing
- Outsourcing and offshoring
- Electronic auctions
- Contract management
Value-Cost-Risk triangle. Explain Risk
Risk management
- Single vs. multiple sourcing
- Performance-based contracting
- CSR
- Sustainable Purchasing
- Supplier auditing
- Supplier quality assurance
- Supplier finacial position
- Intellectual property protection
Impacts of strategic purchasing decisions
- Establishing long-term contracts with preferred suppliers
- Adopting a supplier strategy based on multi- VS. single sourcing
- Deciding on backward integration (e.g. bicycle store buying a saddle producer)
Difference between contract supplier, preferred supplier and partner supplier
contract supplier (only cost focus), prefered supplier (cost and risk), and partner supplier (cost, risk and value)
Explain product life cycle
Introduction, growth, saturation, decline
Strategic challenges for Western European industry
- Increased globalization
- More competition from countries in the Far East and South America
- Position in Value Chain?
- Industry in Western Europe seems to be under represented in areas of new technologies
- Many industries seem to be at the stage of saturation or decline
Cost leadership vs. differentiation.
Explain “Cost leadersip”
- price and cost focused for purchasing and negotiations
- delivery reliability more important than lead time
- formal communication and focus on making administration and ordering more efficient
Cost leadership vs. differentiation.
Explain “Differentiation”
- close cooperation with suppliers
- process and product improvement
- quality
- lead time reduction
- information exchange
- often direct contact supplier-user
Which are the steps in the Strategic Purchase Framework?
- Insourcing vs Outsourcing
- Developing commodity/category strategies
- Establish a world-class supply base
- Develop and manage supplier relationships
- Integrate suplliers into the new product/process develop process
- Integrate suppliers into the order fulfilment process
- Supplier development and quality management
- Manage cost strategically across the supply chain.
In the step insourcing vs. outsourcing a popular long-term strategy is “Selective growth”, explain this
a combination of:
o Enhancing core activity
o Starting up new, promising activities
What are the consequences of Selective growth?
o Selling off non-core activities
o Increased subcontracting
o Buying finished products instead of components
o Turnkey delivery
o Technological development
o Suppliers critical in the value chain – important for innovation