Structuring of (biodegradable) polymers Flashcards
What is the importance of scaffold dimensions?
- Scaffolds need to have a pore structure
- Pores need to be interconnected
- Pore size dependent on tissue/cell type:
- Fibroblast ingrowth occurs with scaffold pore sizes of 5-15 µm, hepatocytes and osteoid cells need pore sizes of 20 µm and 40–100 µm
- Vascularisation: needs pore sizes of at least 250 µm
What can you make micrometer scale pores?
Salt/sugar particles
Effervescent salt
High pressure gas (CO2)
Freeze drying
What is solvent casting and particulate leaching?
Mix polymer in solvent (e.g. PLA/chloroform) with salt (NaCl, porogen), cast, vacuum dry, wash out the salt. Overall porosity and connectivity can be controlled by salt size and ratio polymer salt particulates.
- Solid salt/sugar particles in polymer matrix, particles washed out
How can random porous materials be made?
- Solvent casting and particulate leaching
- Gas foaming
- Freeze drying
What is gas foaming?
Gas (CO2) or gas forming particles (evanescent salt, e.g. CaCO3) in polymer matrix
- Using gas as porogen via using effervescent salt. This technique includes both melt/solvent molding and particulate leaching aspects. Porosities as high as 90% with pore sizes from 200-500 µm are obtained using this technique
What is freeze drying?
Solvent (water) polymer mixture which phase separates at low temperature, solvent sublimes
- High-pressure processing/supercritical fluid technology: applying a gas, e.g. CO2, to dry polymer at high P, forms a single phase polymer/gas solution. High Pressure Gas Foaming
- The pressure is reduced and results in nucleation of dissolved CO2 and growth of gas cells to generate pores within the polymer matrix.
What are the advantages of Solvent casting and particulate leaching, gas foaming and freeze drying?
Experimentally easy techniques.
Can make very porous materials that are interconnected.
What are the disadvantages of Solvent casting and particulate leaching, gas foaming and freeze drying?
Poor mechanical integrity, lack of structural stability, morphology and porosity is difficult to control independently
How are fibres made?
- Spinning
- Knitting and Weaving
- Electrospinning: non-woven fabrics
What is spinning?
Polymer solution coagulates after spinnerette to produce fibres Variants: wet spinning (chemical bath) – dry spinning (solvent evaporation) – melt spinning (solidification) Continuous industrial production of typically 10-100 µm diameter fibres that can be woven Used for Silk-PLA-PCL
What is knitting and weaving?
Popular choice for vascular implants
What is electrospinning?
Electro-spinning uses an electrical charge to form a mat of fine fibers. When the electrical force at the surface of a polymer solution or polymer melt overcomes the surface tension, a charged jets is ejected
How can user controlled structures be created?
Additive Manufacturing techniques
What is Additive Manufacturing?
family of fabrication processes developed to make engineering prototypes in minimum lead time based on a CAD model of the item
What are the benefits and disadvantages of Additive Manufacturing?
1) Reduced lead times to produce prototype components or to manufacture parts.
2) Increased capability to compute manufacturing properties of components and assemblies.
3) Manufacturing of bespoke parts, e.g. Patient specific implants
4) Possibility of developing a distributed economy (print parts at home/in hospital)
How can Additive Manufacturing save lives?
3D printed splint to keep newborn’s airways open
What are examples of additive manufacturing techniques?
can produce user controlled scaffolds for tissue engineering via using CADCAM
• Printing techniques: 3D printing an wax printing
• Laser based techniques: stereolithography and selected laser sintering
• Fused deposition modelling and bioplotting techniques
What is 3D printing?
Prints material, including printing a chemical binder onto powdered material or directly printing wax
- Layer of powder spread on platform
- Ink-jet printer head deposits drops of binder on part crosssection
- Binder dissolves and joins adjacent powder particles
- Table lowered by layer thickness
- new layer of powder deposited above previous layer 6. Repeat steps 2-4 till part is built
- Shake powder to get part