SRFl, Pyrolysis and Gasification Flashcards

1
Q

Incentives for SRF

A

Increased CV by 2.5x
Reduced moisture content
Fuel for cement kilns

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2
Q

How is SRF produced

A

shredded, screened, metal removal, dried, pelletised

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3
Q

What does the UK do with SRF

A

do not have enough capacity so export to Germany, sweden, denmark

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4
Q

What needs to be known for producing SRF

A

Composition variation of waste from each district.

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5
Q

What is pyrolysis

A

Thermal degradation of organic waste in the absence of oxygen to produce carbonaceous char, oil and combustible gas.

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6
Q

Residence time, heating rate, temp and products for:
a.) slow
b.) conventional
c.) fast

A

a.) Hours+, low, 400C, Char
b.)Minutes, medium, range depending on products to produce
c.) second, high, 800+, liquid and syngas

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7
Q

Heating rate for:
Cyclonic
Fluidised
Entrained
Fixed
RK

A

Depends on wall heating or product gas combustion
HIgh
high
low
low

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8
Q

How does Mogami operate small scale pyrolysis

A

1 tonne of plastics per day
External heating from combustion of product oil or gas

Internal heating produces Hcl rich off gas due to decomposition of PVC.

After dechlorination, pyrolysis gases are switched and product gas are condensed to produce a medium and light oil - non combustible gas are flared.

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9
Q

Rotary kiln Sapporo

A

1.) Shredder, dryer, pelletiser
2.) Initial heating for HCl gas, combusted to get acid
3.)RK pyrolysis
4.) Condenser, oil drum
5.) Distillation column
6.) Waste gas combustor.

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10
Q

What is gasfication?

A

Partial oxidation of waste where organic compounds are converted to syngas comprising CO, H2, CH4, tar and ash.

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11
Q

Advantages and disadvantages of Updraft gasifier

A

+High thermal efficiency
+High moisture fuels
+Simple and can scale up

-High tar content (must be removed which requires energy)
-Lower H2 and CO generation

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12
Q

Advantages and disadvantages of downdraft gasifiers

A

+High C conversion
+Low tar and ash
+High solid residence time

  • Slag formation on grate
    -Requires dry fuels
    -Poor turndown capability
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13
Q

Advantages and disadvantages of bubbling fluidised bed

A

+Good contact and mixing
+Good temperature control
+easy start up and shut down.
+Variable fuel quality

-Carbon loss with ash
- Pre - processing required
-Limited scale

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14
Q

How does an Updraft Fixed bed reactor work?

A
  • Feed at top gas at bottom, moves down where it dries, pyrolyzed reduced then oxidised.
    -Volatiles are released quickly in pyrolysis zone and partly leaves gasifier, without being combusted.
    -Leads to high tar content.
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15
Q

How do downdraft fixed bed reactors work?

A

Feed and air move in same direction. Volatiles from pyrolysis pass through the oxidation zone, where tar is partially cracked. Gas leaves the bottom with a low tar content.

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16
Q

How is syngas used?

A

Fuel, power and heat
Tar and fines are challenges

Combustion of dirty syngas in a conventional boiler to produce steam

Cleaning of syngas to produce clean fuel gas -> power by gas turbine

17
Q

Implications of tar

A

HIgh MW HC’s
Causes blockage, plugging and corrosion downstream in nozzles and filters

Tar content (>500mg/m3) must be reduced to <5mg/m3 for turbine and <40mg/m3 for engine

18
Q

How to clean syngas

A

Particles - hot gas filter or cyclones
Tar: Wet scrubber or cat cracker
Moisture - west scrubbers to remove NH3, HCl

19
Q

How can tar be removed by cat cracking/reforming

A

nickel catalyst with steam to reform the tar to h2 and Co

20
Q

Leading Country
Leading end use

A

Japan
Steam cycle

21
Q

How does Ebara combine gasifier with melting

A

1.) lower for control
2.) syngas and char are passed to cyclonic combustion chamber with secondary air. Slag is quenched
3.) Energy recovered as steam for electricity or heating
Bottom ash recovered at based of gasifier, recovering metals

22
Q

Issues with gasification and pyrolysis

A

Bankruptcies and common failure