solid oral dosage formulation Flashcards

1
Q

list 8 different types of tablets

A

Standard Tablets: are designed to provide rapid disintegration in the gastric fluid following ingestion. this allows rapid release of the drug and ultimately systemic absorption of the dosage form.

Soluble / Dispersible: soluble tablets tablets are dissolved in water prior to be taken by the patient. this helps them have a faster action because the drug is already in solution without having to wait for the tablet to breakdown after ingestion. dispersible tablets are similar but they produce a dispersion with small solid particles suspended in a solution rather than that one that is fully dissolved.

Effervescent tablets: are ones that contain organic acids such as citric acid they react with water to release co2 the buffeting action of the gas produced helps to get the tablet into solution faster.

Chewable tablets : are large tablets that are difficult to swallow, and thus chewed prior to swallowing, they are useful to patients who have difficulty swallowing or in antacid formulations in which the size of the tablet is normally large and the efficacy of the tablet is related to particle size in the stomach.

Buccal and Sublingual tablets: are flat, oval tablets that are intended to be dissolved in the cheek (buccal) or beneath the tongue (sublingual). or to enable oral absorption of drugs that are destroyed by gastric juice.

Enteric Coated tablets: have delayed release properties they are coated with a polymeric substance such as cellulose acetate. that resists solution in gastric fluid but disintegrates and allows drugs into solution in the intestine. this coating may be necessary to protect the drug or to protect the patients stomach.

Controlled Release tablets: release the active ingredients slowly, this helps to avoid a sudden spike in the drug concentration, which reduces the risk of side effects and also help maintain concentrations of the drug within the therapeutic window for longer.

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2
Q

the size of the mesh used depends on the final tablet, true or false?

A

true

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3
Q

what are the advantages of forming granules, list five

A

improving the homogeneity of the mixture.
if the excipients and active ingredients were just merely mixed together then they may separate out in the sample hopper prior to compression.

granules have increased density and better flowability, which helps to ensure that the required volume can be filled into the die in the tablet press. it also helps to ensure that there is less tablet weight variation.

Less dust is created from fine powders during the manufacturing process. Protecting the people involved in the manufacturing process.

Larger particles flow better into the tablet press.

Larger particles compress better than smaller ones.

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4
Q

why is mannitol, sorbitol and sucrose commonly used normally?

A

it pleasant taste.

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5
Q

describe the key component of a cube mixer

A

baffle (metal rods for mixing powders)

the cube

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6
Q

why should the mixer be in cube form

A

this is because the powder must fall through 90 degrees each time a different side of the cube rotates to its lowest point.

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7
Q

what is another shape used other than cube mixer?

A

Y shape

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8
Q

what are key properties of a diluent?

A
have an acceptable taste
be cheap
have good solubility properties
be inert 
biocompatible
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9
Q

list 11 examples of possible diluent?

A
lactose 
microcrystalline cellulose
calcium phosphate
starch
dextrose
mannitol
sorbitol
xylitol
sucrose
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10
Q

which machine is most used in screening, describe how it works

A

granulator, it is made up of a mesh and a rotating arm, the rotating arm sweeps over the crude granules and forces them through the metal mesh below. at this point evenly sized granules with the typical size of two millimetres are produced

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11
Q

what is the most important purpose of screening

A

the screening stage ensures that the granules are evenly sized, so that they will dry evenly in the drying step that follow.

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12
Q

what are baffles

A

they are metal rods in the cube mixer that ensure that the powders are mixed thoroughly

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13
Q

list 8 binding agents?

A
water
methyl cellulose 
sucrose
starch paste
gelatin
gum
acacia
polyvinylpyrrolidone
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14
Q

list and describe 6 different solid oral dosage forms

A

tablets: are solid dosage forms that are usually compressed or sometimes moulded into round or other shapes. they may be coated to, amongst other things make them more palatable.
capsules: contain the drug enclosed with either a hard or soft soluble container or shell, the shells are usually made from gelatine, however they may also be made from starch and other substances.

lozenges are flat round preparations that are intended to dissolve or disintegrate in the mouth, they contain one or more medication usually in a flavoured sweetened base.

pastilles: are traditionally soft lozenges that are more chewable in nature.
powders: are a mixture of finely divide drugs and or chemicals in dry form. dry powders can be taken orally in some circumstances but they are more likely to be contained inside capsules

granules: are agglomerates of powdered materials prepared into larger particles. they typically fall within the range of 850 micrometers to 4.75 milimetres in size.
although they can be taken directly they are more likely to be contained within a capsule.

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15
Q

what are the advantages of tablets

A
Convenient and clean
Light and compact (economic)
Dry (stable)
Accurate dose
May give controlled release
Can mask taste
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16
Q

what are disadvantages of tablets

A

Difficult to swallow ( young and elderly people)
Difficult to dilute
Difficult for liquid drugs( hard to be cut into the appropriate fraction)

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17
Q

what does organoleptic drug mean?

A

coated drug

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18
Q

what is the key word in making tablets?

A

compaction.

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19
Q

list key properties of a good tablet? to form the basis of the quality control process.

A

Should be strong and able to withstand shock during manufacturing, packing, shipping, dispensing and use.

The drug content must be bioavailable and able to release contents in a reproducible and predictable way.

The tablet must be chemically and physically stable.

The tablet should have elegant product identity which is free from defects. (to ensure that patients are happy to swallow the product, which aids compliance and adhesion)

Tablets must be uniform in weight and in drug content. to ensure that the patients receive a consistent and reliable dose.

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20
Q

what are the key thing i should keep in mind while formulating a tablet?

A

A solid mass made by compaction of a suitably prepared Medicament by means of a tablet machine.’

May have various shapes

Size usually from 50 mg to 500 mg. Less than 50 mg tablets are difficult to handle.

Larger than 500 mg may be difficult to swallow. Soluble or chewable tablets (see later) may be much larger.

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21
Q

describe the process of moist granulation

A

this involves taking the active ingredients along with the appropriate excipients, and forming them first into granules prior to compression., the preparation of granules is achieved by the the use of a liquid wetting agent, hence the term moist granulation.

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22
Q

describe the step by step process involved in moist granulation.

A
  • mixing the powder with a suitable diluent (or filler)to the active ingredient. the diluent is used to bulk up the tablets. example digoxin tablets would be too small to handle without the addition of a suitable diluent.
  • second step is the blending stage where a suitable binding or wetting agent such as methyl cellulose is added. the binding agent acts as a chemical glue helping the powders to bind together to form larger particles. the size of these particles depends on the amount of binding agent used, the crude granules would be inconsistent in terms their size and shape.

the third step is the screening stage were the granules are forced through a metal mesh, ensuring that no granules that come out of the other side are larger than the size of the mesh. the size of the mesh used depends on the size of the final tablets.

the fourth step is the drying step which is done to ensure that granules nave the correct moisture content prior to compression.

in the fifth stage further excipients are usually added, at this point which will coat the outside of the granules, and anything added at step 1 will be distributed throughout the granules. flavouring and colourants may also be added at this stage.

the final stage is compression, where the granules are compressed to form the final tablets in the tablet press.

23
Q

what is the function of the diluent?

A

the diluent is used to bulk up the tablets.

24
Q

what is the function of the binding agent?

A

the binding agent acts as a chemical glue helping the powders to bind together to form larger particles.

25
Q

how does the s shaped blender work.

A

they rotate constantly by constantly crushing the the granules on the back plate, the granules then reform.

26
Q

why is the constant breaking and reforming of the the granules in the blender important?

A

the constant crushing and reforming of the granules is important to ensure that the wetting agent is evenly distributed throughout the granules and that they are not dry inside.

27
Q

what happens if the granules are too moist or too dry prior to compression?

A

if the granules are too moist then they can stick to the punches and the die in the tablet press which can cause indented tablets that will have a reduced mass.

if the moisture content is too low then the granules will fail to compress well, a certain amount of moisture is needed for the particles to adhere strongly during the compression process.

28
Q

what equipment that are used for drying and how they work works,

A

a tray dryer: the low flat trays inside mean that granules can be spread thinly and evenly, helping to ensure rapid and even drying.

a bed dryer: it consists of a bed with little holes in it, the granules are placed on the bed and a drying gas is passed through it and the flow rate is adjusted until the granules are just suspended in the gas.

29
Q

which is better between the tray drier and the bed dryer and why?

A

the bed dryer is better because during the drying process the granules are not contact with the surface, helping to ensure that they will dry evenly on all sides.

30
Q

list and explain examples of excipients that are usually added at the fifth stage of moist granulation.

A

Lubricants – Lubricants are added to prevent the tablet from sticking to the die wall or punches in the tablet press (or compression process)

Glidants. These promote granule flow smoothly into the die cavity of the tablet press which is essential to ensure that the granules fill the die consistently throughout the manufacturing of the tablet batch(and may also prevent adhesion to punch faces.)

Disintegrants. These are added to promote disintegration of the tablet in the intestinal fluid and allow rapid drug release. Possible mechanisms of action include swelling and elastic recovery. Optimum disintegration is usually obtained when the disintegrant is both inside and outside the granules. Hence some disintegrant is usually also added at stage 2.

31
Q

list examples of disintegrants

A

Starch, alginic acid and microcrystalline cellulose are examples of disintegrants

32
Q

list with examples 2 types of lubricant

A

Hydrophobic lubricants include stearates (magnesium, calcium salts of the free acid)

Hydrophilic lubricants include polyethylene glycols, sodium benzoate, sodium lauryl sulphate, isoleucine, glyceryl behenate, sodium stearyl fumerate)

33
Q

list 2 examples of glidants

A

Examples of glidants are include talc and fumed silica.

34
Q

list the steps in tablet compression

A

Lower punch falls within the dye, leaving a cavity into which particulate matter can flow under gravity.

Upper punch descends and the punch tip enters the cavity, confining the particles, which aggregate to form a compact (the tablet).

The upper punch withdraws and simultaneously the lower punch raises until its tip becomes level with the top of the die. The tablet is thus rejected from the press.

35
Q

when would moist granulation be improper to use and what other methods can be used for making tablets.

list three and explain the process

A

An alternative approach, where moist granulation is unsuitable (e.g. active ingredient unstable with heat or moisture or produces poor granules.

Drug, filler and lubricants are compressed into ‘slugs’ on a heavy duty press (with large flat faced punches)
Slugs broken down by milling and screening procedures into granules

use of sheet rollers
another method is the mass may be roller compacted (fed between rollers to form a compressed sheet prior to screening). the sheets are broken down into granules in the same way as the slug.

direct compression
Drug is manufactured with good flow properties (i.e. spray dried to give spherical particles).

Diluents are available that when blended with the drug produce a powder that is available for tablet production. ‘Avicel’ (microcrystalline cellulose) and ‘Zeparox’ (spray dried lactose). Disadvantages include high cost and poor performance for low dose drugs.

36
Q

what must we be sure before using direct compression .

A

it can only be used when both the active ingredient and the excipients produce a homogenous mixture that possesses the appropriate properties such as good compression.

37
Q

how do you alter the weight of a tablet, during compression? in order to ensure uniformity

A

Tablet weight adjusted by raising or lowering the lower
punch. lowering the lower punch further will make the die cavity bigger and result in an increase in the weight of the tablet, while raising the lower punch higher will reduce the weight of the tablet.

38
Q

how do you alter the hardness of the tablet during compression

A

Compression force (and therefore tablet hardness) can be altered by altering the depth that upper punch travels.

39
Q

list two types of tablet press and what are their differences?

A

the single stroke tablet press - has single pair of punches only used on a small scale production. capacity of 60 to 200 tablets per minute.

rotary tablet press - A series of sets of punches and dies are set on a rotating table. Can produce over 10,000 tablets per minute.
it has built in quality control.

40
Q

what are problems encountered during compression

A

Binding of tablet in the die cavity.

Picking and sticking of tablet surface. (picking: punch, sticking: die wall)

Capping and lamination of tablet.

Excess tablet weight variation.

Fissured and pitted tablet surface.

Soft Tablets. ( this would affect the tablet dissolution)

Tablets that disintegrate very slowly.

Mottled tablets.

Variations in the content of active ingredient.

41
Q

why is tablet coating an advantage?

A

protects the active ingredient

Organoleptic

Improves product quality

Aids identification (e.g. colour)

Protects tablet during packaging/storing

Prevents contamination and dust problems, (during the packing stage)

Can control drug release

42
Q

list three types of tablet coating

A

Sugar Coating

Film Coating

Press Coating

43
Q

explain sugar coating

A

it is a traditional approach, it involves the application of several layers of sucrose based solutions to form a hard shell around the tablet core.

Gives rounded tablets e.g. ferrous sulphate, quinine bisulphate tablets.

process of sugar coating:
-Involves sealing tablet core with a water insoluble base coat. (e.g. shellac).

  • Successive layers of of filler (eg talc) are bound by sucrose/gum solution.
  • Then smoothed by adding several applications of sucrose solution. (makes the surface of the tablet smooth)
  • it is then coloured to give the tablet its attractive and aesthetic look
  • Finally, polished with a wax solution e.g. bee wax. (to give shinny appearance)
  • finally printed logos or codes are added to the surface using dyes.
44
Q

what are the disadvantages of sugar coating

A

Multistage (time consuming).

Difficult to automate.

Not able to use for controlled release.

Weight of coating leads to 30 – 50 % increase. (increase in transport cost)

Indented logos not feasible.

45
Q

explain the polymer-film coating

A

Most popular method.

Approach involves spraying a coating solution containing a polymer (e.g. a cellulose derivative), a solvent (e.g. an organic solvent or water)

a plasticizer sits between the polymer chains and makes the coating more flexible (e.g. diethyl phthalate, citric acid esters, polyethylene glycol)

a colourant onto a moving bed of tablets, and drying.

46
Q

what are the advantages of polymer film coating

A

Little increase in tablet size (2-3% by weight). cheaper transportation

Can be automated (e.g. Accela Cota)

Single Stage Process

Can be used for controlled release

Indented logos can be used.

47
Q

what are disadvantages of polymer film coating

A

-Environmental – extraction or release of organics into atmosphere. very expensive to make it environmental friendly.

  • Safety – explosion / fire / & toxic hazards (expensive to deal with)
  • Solvent residues must be investigated.

-Aqueous routes

More advanced now, but:

  • hydrolysis causes problems
  • heating can sometimes destroy drug.
  • ‘lumpy’ tablets caused by premature activation of disintegrant.( caused by the hydrolysis step)
48
Q

explain the press coating

A

not used that much in the present day

Based on compaction of coating around pre-formed core.
Mainly used to separate incompatible materials (one in layer, one in core).
Requires relatively complex, specialist equipment. Little used today.

49
Q

what is the traditional way of sugar coating?

A

using a coating pan.

50
Q

which equipment is used for polymer-film coating

A

accela film coating.

51
Q

in which type of tablet is film coating used? and why

A

enteric coating tablets. because of the delayed releaser aim.

These have a differential pH solubility profile. Insoluble at low pH. Therefore not attacked by HCl in stomach. also to protect the patients stomach

Sharp increase in solubility at lower pH e.g. 5.2 for cellulose
acetate phthalate coating.

Other materials used are Polyvinyl acetate phthalate and acrylic derivatives.

52
Q

what polymers are used in enteric coating?

A

Polyvinyl acetate phthalate and acrylic derivatives.

53
Q

how is controlled release in enteric coating achieved?

A

Three mechanisms:
Diffusion control. Rate of release controlled by rate of diffusion of drug through the coating. (the release rate of the drug is controlled by the microporous holes in the polymer matrix that the drug must mass through, slowing down its release

Erosion. Coatings designed to ‘erode’ gradually or slowly. therefore slowing down the process of drug release.

Osmosis. Osmotic pressure used to control release of drug. (the amount of drug released through the polymer coating will depend on the concentration of the concentration of drug environment.