SMAW Flashcards
What does the 60 represent in a 6010?
Tensile strength 60 000PSI
What does the 1 represent in a 6010?
Welding position all positions in this case
What does the 2 represent in a 7024?
Welding position flat and horizontal fillets
What does the 3 represent in a 7038?
Welding position flat only
What does the 70 represent in a 7024?
Tensile Strength 70 000 PSI
What does the 110 represent in a 11018?
Tensile Strength 110 000 PSI
what two digits inform the welder of the electrodes polarity and flux composition?
The last two digits
What is the recommended size of a stringer bead in SMAW?
2-3 times the size of the bare electrode or 1.5 time the outer flux coating.
What is the recommended size of a weave bead in SMAW?
5-6 times the bare electrode
What are the five functions of flux?
Alloying elements, Fluxing elements and deoxidizers, establishing electrical characteristics, producing a protective gas shield, providing a solid slag coating.
What percentage of SMAW electrodes become deposited weld metal?
60-70%
What does Duty cycle mean?
How long a welding machine can weld at max output in a 10 minute period
A machine with a duty cycle of 20% would be able to weld at its max output for how long in a 10 minute period?
20% duty cycle at max output would weld for 2 minutes in a 10 minute period
What causes the arc to wander in SMAW?
Electric magnetic fields cause the arc to wander
Which type of electricity is more susceptible to Arc Blow?
Direct Current
What is present in a 6011 that isn’t present in a 6010?
Arc stabilizers to stabilize the Alternating Current arc
DCEN (Direct Current Electrode Negative)is also known as what?
Straight Polarity
DCEP (Direct Current Electrode positive)is also known as what?
Reverse Polarity
Reverse polarity has the ground plugged into which terminal on the welder?
Negative Terminal
Straight polarity has the ground plugged into which terminal on the welder?
Positive Terminal
where does the added strength come from when looking at a 6010 V.S a 7010?
From the flux covering
Which polarity attains the most amount of penetration?
Direct Current Electrode Positive or Reverse Polarity.
Which polarity attains the least amount of penetration?
Direct Current Electrode Negative or Straight Polarity.
What is the recommended duty cycle for a manual welder?
60%
What is the recommended duty cycle for an automatic welder?
90%-100%