Separation Processes Flashcards
The distribution equilibrium for A between an extract solvent S and a
raffinate solvent B is given Y=2X where Y=mass of A per unit mass of S,
X=mass of A per unit mass of B. The extract and raffinate solvents are
immiscible with each other at all concentrations of A. From these data,
calculate the amount of extract solvent needed per 100 kg solution containing
30% A in B in 95% of A is to be removed for Single stage contact
A. 665 kg
C. 180 kg
B. 565 kg
D. 70 kg
665 kg
The distribution equilibrium for A between an extract solvent S and a
raffinate solvent B is given Y=2X where Y=mass of A per unit mass of S,
X=mass of A per unit mass of B. The extract and raffinate solvents are
immiscible with each other at all concentrations of A. From these data,
calculate the amount of extract solvent needed per 100 kg solution containing
30% A in B in 95% of A is to be removed for Three-stage batch contact, one third of the solvent will be used in
each contact
A. 60 kg
C. 210 kg
B. 665 kg
D. 180 kg
180 kg
Powdered limestone (CaCO3) containing 10000 ppm NaOH is to be washed in a
two-step continuous counter current washing system to remove most of the
NaOH. Two cells and 100000 L of water per 10 MT/day of limestone feed are
used. The slurry discharged and removed from the underflow contains 0.091 MT
of water per MT CaCO3. Assuming complete mixing and washing, calculate the
NaOH content of the washed and dried limestone in ppm.
A. 0.77 ppm
C. 0.82 ppm
B. 0.65 ppm
D. 0.97 ppm
0.82 ppm
Ten kg of a solid containing 45% of soluble material were treated with 15
kg of a solvent containing the same solute at 2% concentration in a vessel
under constant agitation. After a long time, the solution and the solid were
separated by pressing. The solid analyzed 0.8 kg of solvent per kg of inert
solid. The extract quantity obtained in kg was therefore
A. 14
C. 28
B. 22
D. 19
14
It is desired to produce an overhead product containing 80 mol% benzene
from a feed mixture of 68 mol% benzene and 32 mol% toluene. If the mixture
is subjected to equilibrium distillation at 1 atm, what is the fraction of
the liquid that is vaporized?
A. 1/3
C. 1/2
B. 1/4
D. 2/3
1/3
A vessel contains a liquid mixture of 50% benzene and 50% toluene by
weight at 1000C. Calculate the average molecular weight of the vapor in
contact with the solution.
A. 85 g/mol
C. 84 g/mol
B. 82 g/mol
D. 86 g/mol
82 g/mol
A 537 kg solution of 50% wt octane and 50% wt heptane is batch-distilled
until only 4.74 lbmols remain in the still. Assuming α=2.0, calculate the
total moles of distillate
A. 6.36 lbmol
C. 8.34 lbmol
B. 5.09 lbmol
D. 7.75 lbmol
. 6.36 lbmol
A 537 kg solution of 50% wt octane and 50% wt heptane is batch-distilled
until only 4.74 lbmols remain in the still. Assuming α=2.0, calculate the percentage by mol of heptane in the distillate
A. 40%
C. 30%
B. 50%
D. 60%
60%
A 537 kg solution of 50% wt octane and 50% wt heptane is batch-distilled
until only 4.74 lbmols remain in the still. Assuming α=2.0, calculate the octane concentration of the residue by weight
A. 40%
C. 30%
B. 50%
D. 60%
60%
The vapor pressures of n-heptane and toluene at 373 K are 106 and
73.7kN/m2 respectively. What is the mole fraction of n-heptane in the vapor
phase at 373 K if the total pressure is 101.3kN/m2?
A. 0.856
C. 0.894
B. 0.942
D. 0.969
0.894
It is desired to reduce the concentration of pyridine in 500 kg of
aqueous solution from 20 weight percent to 5 wt percent in a single batch
extraction using chlorobenzene as solvent. Equilibrium compositions (end
points of the tie line) in terms of weight percent of pyridine-waterchlorobenzene are (5, 95, 0) and (11, 0, 89). The amount of pure solvent
required in kg for the operation is
A. 607
C. 639
B. 931
D. 1501
639
One hundred kg of a solid containing 40% solute A and 60% inert B is treated
with solvent C in a single stage single contact extraction. The extracted
solids are then screw pressed. The pressed solids contain 1.2 kg solution
per kg of inert. Entrainment of solids in the extract may be neglected.
The mass fraction of the solute in the extract if 90% of the solute in
the feed is to be recovered in a single stage contact is
A. 0.03
C. 0.07
B. 0.06
D. 0.05
0.06
One hundred kg of a solid containing 40% solute A and 60% inert B is treated
with solvent C in a single stage single contact extraction. The extracted
solids are then screw pressed. The pressed solids contain 1.2 kg solution
per kg of inert. Entrainment of solids in the extract may be neglected.
The percent recovery of the solute if the extraction is carried out in
two crosscurrent stages if 50% of the solvent amount in problem no. 12 is
used in each stage is
A. 95%
C. 97%
B. 90%
D. 94%
97%
Cod liver oil is obtained from crushed livers by extraction with an organic
solvent. A sample that contains 0.335 kg of oil per each kg of exhausted
liver is fed into a multistage extractor that operates under countercurrent,
where pure organic solvent is employed. It is desired to recover 90% of the
oil in the final overflow, with a composition 60% in weight of oil. If
retention of the solution is 2 kg per each 3.2 kg of insoluble solids,
calculate the amount of solvent required and the number of ideal stages
required to carry out the desired extraction. Calculations are made assuming
that 100 kg of food is introduced into the extractor.
Amount of solvent required
A. 40 kg
C. 50 kg
B. 60 kg
D. 70 kg
60 kg
Cod liver oil is obtained from crushed livers by extraction with an organic
solvent. A sample that contains 0.335 kg of oil per each kg of exhausted
liver is fed into a multistage extractor that operates under countercurrent,
where pure organic solvent is employed. It is desired to recover 90% of the
oil in the final overflow, with a composition 60% in weight of oil. If
retention of the solution is 2 kg per each 3.2 kg of insoluble solids,
calculate the amount of solvent required and the number of ideal stages
required to carry out the desired extraction. Calculations are made assuming
that 100 kg of food is introduced into the extractor.
15. Number of ideal stages
A. 6
C. 5
B. 4
D. 3
6
A countercurrent extraction battery is used to extract NaOH from
theoretical feed of NaOH and CaCO3 produced by the causticization of lime,
but with 4 lb H2O per lb CaCO3. The final extract solution is to contain 10%
NaOH on recovery of 98% of the NaOH. How many theoretical stages will be
required? The underflow may be assumed constant at 2 lb solution per lb
CaCO3.
A. 2
C. 4
B. 3
D. 5
4
If the operation of the extraction units could be improved so that the
underflow contained only 1 lb solution per lb CaCO3, how many stages would
be required?
A. 2
C. 4
B. 3
D. 5
3
A multiple contact extraction is to treat 1.25 tons per hour of dry black
ash containing 40% Na2CO3 and 60% insoluble matter with 30 gpm of water. If
5% of the Na2CO3 remains unextracted, calculate the number of stages. The
mass ratio of insoluble matter to solvent in the underflow from the stage is
1:2.
A. 2
C. 3
B. 1
D. 4
2
Two ideal cross-current stages operate to extract P from a feed
containing P and Q. The mass flowrates of P and Q fed to stage 1 are 1000
kg/h and 10000 kg/h, respectively. Pure solvent (S) is injected at mass
flowrates of 5000 kg/h and 15000 kg/h to stages 1 and 2, respectively. The
equilibrium relation is given by Y* = 1.5X, where Y is the mass of P per
unit mass of S in the extract, which is in equilibrium with the raffinate.
The mass flowrate of P (in kg/hr) in the raffinate from stage 2 is _____
A. 188 kg/hr
C. 195 kg/hr
B. 176 kg/hr
D. 150 kg/hr
176 kg/hr
.Streptomycin is used as an antibiotic to fight bacterial diseases, and is
produced by the fermentation of a bacterium in a biological reactor with a
nutrient of glucose and amino acids. After the fermentation process,
Streptomycin is recovered by contacting the fermentation broth with an
organic solvent in an extraction process. The extraction process is able to
recover the Streptomycin because Streptomycin has a greater affinity for
dissolving in the organic solution than in the aqueous solution.
Determine the mass fraction of Streptomycin in the exit organic solvent
assuming that no water exits with the solvent exits with the aqueous
solution. Assume that the density of the aqueous solution is 1 g/ml and
the density of the organic solvent is 0.6 g/ml.
A. 0.25
C. 0.34
B. 0.19
D. 0.48
0.25
Which of the following operations does not involve leaching?
a. Dissolving gold from ores.
b. Dissolving pharmaceutical products from bark or roots.
c. Dissolving sugar from the cells of the beet.
d. Removing nicotine from its water solution by kerosene.
Removing nicotine from its water solution by kerosene.
Tea percolation employs
a. solvent extraction
c. absorption
b. leaching
d. adsorption
leaching
Neem oil is a traditional plant product which possesses
spermicidal properties. A group of students working on their
investigatory project wanted to test how effective the said oil was
as contraceptive by using it as a component for contraceptives.
The students were able to gather 5 kg of Neem Tree Seeds that
contains 30% of soluble oil and 70% inert solids and they decided
to use 5 kg of pure hexane to extract the oil. What percentage of
oil will they be able to recover given that the ratio of the liquid to
solid components in the underflow is 0.5? Assume ideal
leaching.
a. 88%
c. 73%
b. 93%
d. 65%
c. 73%
Which of the following is the most commonly used leaching
solvent in vegetable oil industry?
a. phenol
c. furfural
b. hexane
d. liquid SO2
hexane
Leaching of sugar from sugar beets is done using
a. hot water
c. dilute H2SO4
b. hexane
d. lime water
hot water
In a determination of the solution retention data, the mass fraction
of the solute in the extract was determined to be 0.6. The
corresponding underflow analysis showed a retention of 0.6 kg
solvent per kg of the inert solid. The mass fraction of solute in the
underflow is most likely
a. 0.60
c. 0.47
b. 0.36
d. 0.27
0.36
In a salt recovery plant, rock salt is being leached to produce
industrial salt in a continuous counter current system consisting
of two ideal stages using water as leaching medium. the average
composition of the rock salt is: inerts = 70%, soluble salts = 25%,
moisture = 5%, all percentage by weight. The underflow from
each stage contains 0.3 kg of solution per kg of inerts. The plant
leaches 50 MT of rock salt per day using 50 MT of water.
The quantity of soluble salts recovered in MT/day is
a. 12.1
c. 13.1
b. 14
d. 11.2
12.1
In a salt recovery plant, rock salt is being leached to produce
industrial salt in a continuous counter current system consisting
of two ideal stages using water as leaching medium. the average
composition of the rock salt is: inerts = 70%, soluble salts = 25%,
moisture = 5%, all percentage by weight. The underflow from
each stage contains 0.3 kg of solution per kg of inerts. The plant
leaches 50 MT of rock salt per day using 50 MT of water.
The composition of salt in weight percent in the final underflow is
a. 0.88%
c. 0.98%
b. 0.78%
d. 0.68%
a. 0.88%
Rate of leaching increases with increasing
a. temperature
c. viscosity of solvent
b. pressure
d. size of the solid
temperature
In a counter-current extractor, as the axial mixing increases, the
extraction efficiency
a. increases
b. decreases
c. remains unchanged
d. depends on the pressure of the system
decreases
0.4 kg/s of dry sea-shore sand, containing 1 per cent by mass of
salt, is to be washed with 0.4 kg/s of fresh water running counter
currently to the sand through two classifiers in series. It may be
assumed that perfect mixing of the sand and water occurs in each
classifier and that the sand discharged from each classifier
contains one part of water for every two of sand by mass. If the washed sand is dried in a kiln dryer, what percentage of salt
will it retain?
a. 0.47%
c. 0.25%
b. 0.18%
d. 0.33%
0.25%
0.4 kg/s of dry sea-shore sand, containing 1 per cent by mass of
salt, is to be washed with 0.4 kg/s of fresh water running counter
currently to the sand through two classifiers in series. It may be
assumed that perfect mixing of the sand and water occurs in each
classifier and that the sand discharged from each classifier
contains one part of water for every two of sand by mass
What wash rate would be required in a single classifier in order to
wash the sand to the same extent?
a. 0.5 kg/s
c. 0.4 kg/s
b. 0.8 kg/s
d. 0.9 kg/s
b. 0.8 kg/s
When the solvent dissolves very little of solute, then
a. solvent of low latent heat of vaporization should be used.
b. solvent of low freezing point should be used.
c. large quantity of solvent is required to extract the solute.
d. very small quantity of solvent is required.
large quantity of solvent is required to extract the solute.
Seeds, containing 20% by mass of oil, are extracted in a counter
current plant, and 90% of the oil is recovered in a solution
containing 50% by mass of oil. If the seeds are extracted with
fresh solvent and 1 kg of solution is removed in the underflow in
association with every 2 kg of insoluble matter, how many ideal
stages are required?
a. 5
c. 7
b. 3
d. 2
5
Ground roasted coffee contains 8% soluble solids, 2% water, and
90% inert insoluble solids. In order to obtain an extract with high
soluble solids content without having to concentrate it for spray
drying, a countercurrent extraction process is to be used to
prepare the extract. It is desired that the final extract contains 0.15
kg soluble/ kg water and that the soluble of the spent coffee
grounds not to exceed 0.008 kg/kg dry inert solids. The coffee
grounds carry 1 kg water/ kg of soluble free inert solids and this
quantity is constant with the solute concentration in the extract.
Determine the number of extraction stages needed for this
process.
a. 3
c. 5
b. 4
d. 6
6
Leaching of uranium ore and gold ore is done in
a. centrifugal extractor c. Pachuka tanks
b. Bollman extractor
d. none of these
Pachuka tanks
Tung meal containing 55% oil is to be extracted at a rate of 4000
kg/hr using n-hexane containing 5% wt oil as solvent. A counter
current multiple stage extraction system is to be used. The meal
retains 2 kg solvent per kg of oil free meal while the residual
charge contains 0.11 kg oil per kg oil free meal while the product
is composed of 15 weight percent of oil. The theoretical number
of stages is
a. 4
c. 3
b. 5
d. 6
4
Bollman extractor
a. is a static bed leaching equipment.
b. is used for extraction of oil from oil seed.
c. is a centrifugal extractor.
d. employs only counter-current extraction.
is used for extraction of oil from oil seed.
One thousand pounds of roasted copper ore containing 10
percent CuSO4, 85 percent insoluble gangue and 5 percent
moisture is to be extracted by washing it three times with 2000-lb
batches of fresh water. It has been found that the solids retain 0.8
lb of solution per pound of gangue.
What is the percent CuSO4 of the final underflow sludge after
three washings?
a. 0.13%
c. 3.12%
b. 6.54%
d. 8.90%
0.13%
One thousand pounds of roasted copper ore containing 10
percent CuSO4, 85 percent insoluble gangue and 5 percent
moisture is to be extracted by washing it three times with 2000-lb
batches of fresh water. It has been found that the solids retain 0.8
lb of solution per pound of gangue.
What is the percent recovery?
a. 75.5%
c. 85.1%
b. 90.8%
d. 97.9%
97.9%
The unit operation by where two immiscible or partly miscible
liquids are brought in contact with each other so that the soluble
substance(s) in one liquid passes into other liquid by diffusion.
Liquid-Liquid Extraction
A unit operation in which a soluble component is removed from
an inert solid by a solvent which preferentially dissolves the
soluble matter is known as
Leaching
Acetic acid will be most economically separated from a dilute
solution of acetic acid in water by
a. solvent extraction
c. continuous distillation
b. evaporation
d. absorption
solvent extraction
Separation of two or more components of a liquid solution cannot
be achieved by
a. liquid extraction
c. fractional crystallization
b. absorption
d. evaporation
absorption
Solvent extraction is the terminology applied to the liquid-liquid
extraction, which is preferred for the separation of the
components of liquids, when
a. extracting solvent is cheaply and abundantly available.
b. one of the liquid components is heat sensitive.
c. viscosity of liquid components is very high.
d. one of the liquid components has very high affinity towards the
solvent.
one of the liquid components has very high affinity towards the
solvent.
The distribution coefficient of solute A between solvents B and S
is given by Y = 2.5X where Y = mass of A / mass of S in extract
and X = mass of A / mass of B in raffinate. S and B are mutually
immiscible. A solution containing 25% A in B is to be extracted in
a single stage contact with a recovery of 80%. The amount of S
in kg required per 100 kg of solution is nearly
a. 100
c. 120
b. 150
d. 200
120
The solvent used in liquid extraction should not have high latent
heat of vaporization, because
a. the pressure drop and hence the pumping cost will be very
high.
b. it cannot be recovered by distillation.
c. its recovery cost by distillation may be prohibitively high.
d. it will decompose while recovering by distillation.
its recovery cost by distillation may be prohibitively high.
Compound A is extracted from a solution of A + B into a pure
solvent S. A co-current unit is used for the liquid-liquid extraction.
The inlet rate of the solution containing A is 200 moles of B/hr-m2
and the solvent flow, rate is 400 moles of S/m2-hr. The equilibrium
data is represented by Y = 2x, where Y is in moles of a A/moles
of B and X is in moles A/moles of S. The maximum percentage
extraction achieved in the unit is
a. 25%
c. 50%
b. 70%
d. 90%
50%
Which of the following equipment is not used in liquid-liquid
extraction?
a. Pachuka tank
c. Agitated vessels
b. Packed towers
d. Centrifugal extractors
Pachuka tank
A liquid mixture of acetaldehyde and toluene contains 8 lb of
acetaldehyde and 90 lb of toluene. Part of the acetaldehyde in
this solution is to be extracted using pure water as the extracting
agent. The extraction is to be performed in two stages, using 25
lb of fresh water for each stage. The raffinate layer from the first
stage is treated by fresh water in the second stage. The extraction
takes place at 170C and the equilibrium equation Y=2.2X may be
employed. Assuming toluene and water is immiscible, what would
be the weight percent of acetaldehyde in a mixture of the extracts
from both stage if each of the extraction were theoretically
perfect?
a. 8.96%
c. 9.33%
b. 7.10%
d. 5.52%
8.96%
Which of the following is an undesirable property for an absorbing
solvent?
a. Low vapor pressure
c. Low viscosity
b. Low freezing point
d. None of these
None of these
The solubility of iodine per unit volume is 200 times greater in
ether than in water at a particular temperature. If an aqueous
solution of iodine, 30 ml in volume and containing 2 mg of iodine
is shaken with 30 ml of ether and the ether is allowed to separate,
what quantity of iodine remains in the water layer?
a. 9.95x10-3 mg
c. 8.86 x10-3 mg
b. 6.05x10-3 mg
d. 5.40 x10-3 mg
9.95x10-3 mg
What quantity of iodine remains in the water layer if only 3 ml of
ether is used?
a. 0.086 mg
c. 0.095 mg
b. 0.072 mg
d. 0.063 mg
0.095 mg
How much iodine is left in the water layer if the extraction in (31)
is followed by a second extraction, again using 3 ml of ether?
a. 4.53x10-3 mg
c. 2.09 x10-3 mg
b. 1.37x10-3 mg
d. 2.88 x10-3 mg
a. 4.53x10-3 mg
Which method is more efficient, a single large washing or
repeated small washing?
a. single large washing
b. repeated small washing
c. either single large or repeated small washing
d. none of these
repeated small washing
A solution of solute (A) in diluent (B) is mixed with solvent (S).
The component (B) is slightly soluble in (S). The resulting extract
will be
a. rich in S, poor in B, poor in A
b. poor in S, rich in B, poor in A
c. rich in S, rich in B, rich in A
d. rich in S, poor in B, rich in A
rich in S, poor in B, rich in A
The apex of an equilateral-triangular coordinate (in ternary liquid
system) represents a/an
a. pure component
c. binary mixture
b. ternary mixture
d. insoluble binary system
pure component
Sides of equilateral-triangular co-ordinates (on which ternary
liquid system is plotted) represent
a. a pure component.
b. a binary mixture.
c. a ternary mixture.
d. partially miscible ternary system
a binary mixture.
In triangular coordinates, the ternary composition point falls
__________ of the triangle.
a. in the corners
c. inside
b. on the sides
d. none of these
inside
A solution of 5% acetaldehyde in toluene is to be extracted with
water in a five-stage concurrent unit. If 25 kg water per 100 kg of
feed is used, calculate the mass of acetaldehyde extracted if the equilibrium relation is
given by: kg acetaldehyde per kg water = 2.20 (kg acetaldehyde
per kg toluene).
a. 4.49 kg / 100 kg feed c. 3.36 kg / 100 kg feed
b. 1.11 kg / 100 kg feed d. 2.98 kg / 100 kg feed
4.49 kg / 100 kg feed
A solution of 5% acetaldehyde in toluene is to be extracted with
water in a five-stage concurrent unit. If 25 kg water per 100 kg of
feed is used, calculate the final concentration in % weight
a. 0.89%
c. 0.54%
b. 0.67%
d. 0.33%
0.54%