Self Assessment Questions Flashcards
The speed with which a penetrant penetrates a surface flaw is influenced to the greatest extent by which property?
Viscosity
What is meant by the term cohesion?
The attraction, at a molecular level, that the particles of a material have towards each other
What is meant by the term adhesion?
The opposition, at a molecular level, that the particles of a material have towards each other.
(Attraction to molecules of a different make up)
What is the relationship between surface tension and LPI?
Low surface tension aids the penetrant in spreading out and helps achieve good coverage
A good penetrant shall have which characteristics for wetting ability and surface tension?
High wetting ability and high surface tension
Solubility is the principle that a penetrant can be what by a solvent?
Evaporated
Solvent ability is the ability of a penetrant to keep dye pigments in what?
Solution
Which method of LPI would be used for inspecting smaller parts or localized areas of an article/component?
Solvent Removable
How is the emulsification time determined when used a post-emulsification penetrant and lipophilic emulsifier?
Aluminum test blocks and TAM panels
Which method of applying emulsifier is not recommended?
Spraying
Which developer is commonly used with method C?
Wet aqueous
Specific Gravity of wet aqueous developers are measured by what?
Hydrometer
What is the maximum developer time for a non-aqueous developer, unless otherwise specified?
30 minutes
What type of developers are applied by immersion?
Water suspended
Fluorescent materials used in fluorescent penetrants respond most actively to radiant energy, of a wavelength of approximately what?
3650 angstroms
Which part of the eye is responsible for the sensitivity to the peak wavelength of black light used in fluorescent LPI?
The cones
Which method of penetrant testing would be more damaging to aluminum and magnesium if the part were not cleaned properly after inspection?
Solvent Removable
Between nickel, titanium, SS or all of the above, which of the following may be damaged when used at high temperature if chlorine is left in contact with its surface after liquid penetrant inspection?
Stain less steel
What is a commonly used method of checking on the overall performance of the penetrant material system?
Comparing two sections of artificially cracked specimens
Prior to PT of a previously machined soft metal part, which of the cleaning methods listed below would best remove any smeared metal that could mask discontinuities?
A) Acid etching
B) Shot peening
C) Alkaline cleaning
D) Water cleaning with detergents
Acid etching
What is the term used to describe the action of the developer in soaking up the penetrant in a discontinuity, to cause the max bleed out of the LP for the increased contrast and sensitivity?
Blotting
What is the most desirable method of removing excess WW penetrant after the necessary penetration time?
A coarse pressure water spray
Between unglazed ceramic and a plastic sheet, which cannot be tested by the LP test method?
Unglazed ceramic
What is not a generally accepted means for classifying penetrant systems?
The viscosity of the penetrant used
A continuous linear indication can be caused by which discontinuity?
Cracks
Which of the following is not a requirement for a cleaning solvent used to clean the surface of a test specimen prior to penetrant testing?
A) must be capable of dissolving oils
B) must not be flammable
C) must be free of contaminants
D) must leave minimum residue on surface
Must not be flammable
The inspection of a test specimen for discontinuities should take place when?
After the developer has been on the test specimen for the proper development time
Which of the following applies to fine, tight, surface cracks?
A) emulsification should be 2x normal
B) part should be cleaned VERY thoroughly to eliminate background
C) drying time short as possible
D) dev applied heavier than normal
Part should be cleaned very thoroughly to eliminate confusing background
When it’s necessary to detect small discontinuities, what will happen to the dwell time?
Longer than the dwell used to detect large discontinuities
What’s the difference in the sequence of steps taken to dry a piece that’s being inspected using a wet developer?
You dry AFTER you develop instead of before
A serious loss of water in a wet developer mix or excessive over-concentration of developer powder can cause what?
Cracking of the developer coating during the drying operation
What type of penetrant would be most difficult to rinse from threaded parts, keyways and blind holes?
Post emulsification fluorescent penetrants
Which of the following physical properties, more than any other, determines what makes a material a good penetrant?
A) viscosity
B) surface tension
C) wetting ability
D) no one single property determines if a material will or will not be a good penetrant
D) no one single property determines if a material will or will not be a good penetrant
Most commercial penetrants have a specific gravity of what?
Less than one
What is the best type of penetrant for locating wide, shallow discontinuities?
Post emulsification fluorescent penetrant
Which of the following discontinuities could produce a penetrant indication consisting of a series of aligned dots?
A) a tight crack
B) a wide or gross crack
C) an open seam
D) random porosity?
A) a tight crack
Which of the following discontinuities could be classified as a primary processing discontinuity often found in wrought material?
A) fatigue crack
B) stress-corrosion crack
C) porosity
D) machining tear
C) porosity
When conducting a penetrant test using water-washable penetrant, the approximate dwell time for an aluminum casting should be?
A) 5 to 15 min
B) 3 to 5 min
C) 20 to 25 min
D) 30 min
A) 5 to 15 min
When conducting a visible dye penetrant test for gross voids, where discontinuity indications will be large, the brightness level of the white light on the part in the inspection area should not be less than:
A) 30 to 50 lux
B) 100 to 200 lux
C) 320 to 540 lux
D) 750 to 1070 lux
C) 320 to 540 lux
If a penetrant test is to be conducted using a visible dye penetrant in pressurized spray cans, the temperature of the test area should not be lower than what?
A) 30•C
B) 15•C
C) 5•C
D) -7•C
B) 15•C
A wide crack will usually show up as a ________ penetrant indication:
A) continuous line
B) wide and fuzzy
C) bulbous
D) dotted line
A) continuous line
The penetrant testing indication for a cold shut on the surface of a casting will normally be:
A) a dotted line
B) a cluster of small indications
C) a smooth continuous line
D) a large bulbous indication
C) a smooth continuous line
The penetrant testing indication of a forging lap will normally be:
A) a round or nearly round indication
B) a cluster of indications
C) a continuous line
D) a dotted line
C) a continuous line
When conducting a penetrant test on a forging, an indication in the form of an intermittent line could be indicative of:
A) porosity
B) segregation
C) a cold shut
D) a partially welded lap
C) a cold shut
Which of the following is NOT a defect that may occur in almost any type of sand casting?
A) shrinkage cracks
B) laps
C) cold shut
D) surface sand inclusions
B) laps
Of the methods listed below, the most effective means of precleaning a test item prior to a penetrant test is:
A) Vapor degreasing
B) detergent cleaning
C) steam cleaning
D) solvent wipe
A) Vapor degreasing
Which of the methods listed below is most sensitive for detecting fine, right surface cracks?
A) visible WW
B) visible PE
C) fluorescent WW
D) fluorescent PE
D) fluorescent PE
The maximum air temperature of hot air dryers used in a penetrant system should not exceed:
A) 40•C
B) 65•C
C) 90•C
D) 120•C
D) 120•C
Which of the following is not an important property that all penetrants must possess?
A) fluidity
B) viscosity
C) volatility
D) wettability
C) volatility
Which of the following statements is NOT a valid basis for making a choice between a wet or dry developer?
A) dry developer is easier to apply with automatic equipment
B) dry developer is usually easier to apply to very large parts
C) when cleaning has been accomplished by wiping, or with a solvent, and no hot air drying is available, dry developer is usually more convenient
D) wet developer is easier to apply to a large number of small parts using basket handling
A) dry developer is easier to apply with automatic equipment
Which of the following is NOT an important reason why developers are supplied in pressurized cans?
A) to make PT portable
B) to make it easy to keep powder in suspension
C) to make it possible to get developer in areas that would be difficult to get to by any other method
D) to facilitate production testing of large quantities of parts
D) to facilitate production testing of large quantities of parts
Prior to PT of a previously machined soft metal part which of the cleaning methods listed below would best remove any smeared metal that could mask discontinuities?
A) etching
B) shot peening
C) alkaline cleaning
D) water cleaning with detergents
A) etching
When using a fluorescent, post emulsifier penetrant, the length of time the emulsifier is allowed to remain in the part is critical when detecting shallow scratch-like discontinuities. The best length of time should be:
A) 10 seconds
B) 5 min
C) 2 to 3 min
D) determined by experimentation
D) determined by experimentation
When conducting a penetrant test in accordance with the ASME code, dye penetrant indications should be interpreted not later than how long after the developer has been applied?
30 minutes
In most cases, the best test method of those listed below for testing the surface of porous materials is what?
A) MPI
B) filtered particle testing
C) WW PT
D) visible dye PT
B) filtered particle testing
The sulphur and chlorine found in penetrant material are detrimental to:
A) aluminum
B) iron
C) nickel
D) magnesium
C) nickel