Safety Flashcards
Any light, scaffolding, or equipment malfunctions that are possible hazards should be?
Reported to the appropriate person.
Abrasive blasting at high pressures is a dangerous operation. ___ ___ is a top priority on any job where this is done.
Operator Safety.
It is essential that all site personnel are?
Well protected.
Never get in ___ ____ of an abrasive blast.
The path.
Abrasive particles can travel up to 1___ mph and with the safe effect as a 2?
- 450 mph
2. Shotgun blast.
While abrasive blasting is in progress:
- Allow only the ____ within the vicinity of the blasting.
- Display prominent ___ ___.
- Ensure a ___ ___ (___ ___) is on alert.
- ___ all ___ to ensure it operates properly and safely.
- Allow only the blaster within the vicinity of the blasting.
- Display prominent warning signs.
- Ensure a lookout (Pot man) is on alert.
- Test all equipment to ensure it operates properly and safely.
While abrasive blasting is in progress:
- Allow only the ____ within the vicinity of the blasting.
- Display prominent ___ ___.
- Ensure a ___ ___ (___ ___) is on alert.
- ___ all ___ to ensure it operates properly and safely.
- Allow only the blaster within the vicinity of the blasting.
- Display prominent warning signs.
- Ensure a lookout (Pot man) is on alert.
- Test all equipment to ensure it operates properly and safely.
The CI should be familiar with and, when appropriate, know how to use the following protective equipment:
- ___.
- ___.
- Heavy protective ___ and ___.
- ___ and ___ protection.
- Hood.
- Respirator.
- Heavy protective gloves and clothing.
- Eye and Hearing protection.
Since blast operators are required to ___ the equipment, CI’s need to know how to do that in order to verify that it has been properly done.
Ground
Site safety must conform to applicable worker protection ___ and ___.
Rules and Regulations.
Other than PPE an abrasive blasting operator wears the ____ ___. It is perhaps the most important safety feature.
Deadman’s Switch.
Essential safety components for blasters are their PPE. Typically these include:
- ___ ___ ___.
- ____.
- Strong ___ ___.
- Air fed ___ ___, incorporating a replaceable ___ and ___ ___.
- ___ ___
- Steel Toe Boots.
- Respirator.
- Strong leather gloves.
- Air fed blasting helmet, incorporating a replaceable visor and leather cap.
- Hearing Protection.
When coating application is being performed, all personnel on site must be aware of the tremendous damage that can result from a small quantity of a vaporized volatile substance that is both a health and explosion hazard.
Personnel need to be aware of the health hazards in solvent fumes, toxic fumes, finely atomized metals, vapor mists, and dust dispersed in the air. These are all health and explosion hazards.
Workers have been killed by explosions when painting in confined spaces. One accident occurred when the workers, because of a toxic hazard, were properly breathing fresh air through masks.
They were killed suddenly by an explosion. The concentration of toxic vapor in the air was within the explosive range and, when an extension light bulb broke, the vapor ignited and killed several men.
Workers have been killed by explosions when painting in confined spaces. One accident occurred when the workers, because of a toxic hazard, were properly breathing fresh air through masks.
They were killed suddenly by an explosion. The concentration of toxic vapor in the air was within the explosive range and, when an extension light bulb broke, the vapor ignited and killed several men.
___ ___ indicates the fire or explosion hazard of a flammable substance.
Flash point.
Coatings and solvents are sometimes categorized by their flash point temp. Low flash point solvents are those with a flash point below typical storage temperatures ___ and are the most hazardous to store and/or use. When concentrations of these volatile vapors are sufficient, even hot surfaces can ignite them.
- 73F
___ ____ is essential to keep the solvent content of the air below the lower explosive limit.
Adequate ventilation.
___ ___ discharges may also ignite solvent vapors. To reduce this hazard, ground the spray equipment and ensure connections are electrically continuous.
Static Electricity
___ ___ also creates a certain amount of overspray, hazardous vapors, and toxic fumes. This is true even under ideal conditions and there is no way to avoid it entirely. Mitigate hazards to personnel by ensuring they use respirators appropriate for the specific vapors and fumes.
Spray Finishing.
Even if the concentration of flammable gas or vapors in the air is blow the LEL, it may still be far above the safe limit for?
Breathing.
In general, aromatic solvents, such as Xylene and Toluene, are hazardous than aliphatic solvents such as mineral spirits. Unfortunately, mineral spirits are rarely used in high-performance coatings but relatively hazardous solvents are still widely used.
Aromatic solvents are used almost exclusively in some synthetic paints, such as lacquer and vinyls, and to a greater or lesser degree in oleoresinous paints such as phenolic varnish and some alkyds.
In general, aromatic solvents, such as Xylene and Toluene, are hazardous than aliphatic solvents such as mineral spirits. Unfortunately, mineral spirits are rarely used in high-performance coatings but relatively hazardous solvents are still widely used.
Aromatic solvents are used almost exclusively in some synthetic paints, such as lacquer and vinyls, and to a greater or lesser degree in oleoresinous paints such as phenolic varnish and some alkyds.
Allowable concentrations for the 1___ solvents are greater than for the 2___ solvents, but in every case the MAC for breathing is far less that the LEL.
- Aromatic solvents.
2. Aliphatic solvents.
The MAC for breathing is always lower than the?
LEL. Lower explosive limit.
Allowable concentrations for the 1___ solvents are greater than for the 2___ solvents, but in every case the MAC for breathing is far less that the LEL.
- Aromatic solvents.
- Aliphatic solvents.
Aromatic solvents are much more hazardous then the Aliphatic type.
The MAC for breathing is always lower than the?
LEL. Lower explosive limit.
The common use of low flash point solvents (such as MEK or acetone) as 1___ ___ can be extremely hazardous, particularly in enclosed areas.
Universal thinners.
Protect both spray and brush painting against breathing dangerous concentrations of coatings containing 1___ or ___. In addition to adequate ventilation, spray removal, respirators, and air filters, ensure workers clean themselves thoroughly before eating and before leaving the job, Works must thoroughly cleaning contaminated clothing before reuse.
Lead or Chromates.
A mast work over the mouth and nose to prevent the inhalation of over spray, fumes and vapor?
- Respirator.
Is is critical to ensure that air-supplied respirators deliver fresh and pure air. The common practice is using plant air (air taken from a factory supply) is dangerous if the air is contaminated by a compressor or operations elsewhere in the plant. Always ensure ___ and ___ ___ are fitted in line before use by the sprayer or brush painter.
Filters and Warning Monitors.
There are four primary types of protective respirators available.
- Air supplied ___ or ___.
- Air supplied ___.
- ___ ___ (cartridge) respirators.
- Filtering face-piece respirators (___ or ___ masks)
- Air supplied helmets or hoods.
- Air supplied masks.
- Organic vapor (cartridge) respirators.
- Filtering face-piece respirators (paper or dust masks)
Air supplied helmet/hood respirators cover the entire head and neck area and supply the wearer with clean, dry air at low pressure through a filtered supply. These provide the most ___ means of protection because they protect the wearer from heavy concentrations of fumes, vapor, dust and dirt that can harm respiratory organs, eyes, ears, and skin.
- Complete.
These are used when other types of respirators are either impractical or do not form inside the hood or helmet.
These respirators are commonly required when coating work takes place in confined spaces, such as tanks and may be mandatory when certain coatings, (Those containing isocyanates) are spray applied.
Air supplied mask respirators operate from an external air supply and may cover the nose and mouth only, or may cover the full face. They do not provide the degree of protection against splashes, etc, that a helmet/hood respirator does.
If a full face respirator is not used, workers must wear eye protection, such as goggles.
Organic vapor respirators cover the nose and mouth and incorporate cartridges designed to remove organic vapors by 1___ ___. Use the correct cartridges and replace them as needed.
Chemical absorption.
For organic respirators to be effective ensure there is a?
Workers should wear goggles or other eye protection as required.
Complete seal between the mask and face.
Sprayers or helpers may use dust respirators, but is most coating applications they are not effective and are probably 1___.
The cartridges of these respirators remove only 2___ particles from the air (produced by sanding, buffing, grinding.) and are not designed to remove vapors. Workers should wear appropriate eye protection when required.
- Illegal.
2. Solid.
Safety recommendations for proper PPE are usually on the manufacturers?
Workers should always wear the specified clothing.
SDS
Airless spray equipment safety precautions are essentially the same as with conventional, with one very important exception.
Airless spray operates on the principle of forcing materials at very high pressure, through a very small opening. The atomization of the material is so effective that liquids can pass through a membrane like 1___ ___ without breaking it.
- Human Skin.
Injection of solvents or other fluids though the skim damages local tissue and can get into the blood stream. Localized swelling occurs and continues to occur until the pressure is relieved.
Proper treatment involves cutting open the skin of the affected area to release the pressure of toxic chemicals. The resulting wound may be substantial. If accidental injection is not treated immediately, it can result in loss of a limb or even prove fatal.
An accidental injection is the most unlikely of all safety precautions. However, remember to take anyone accidentally injected to the doctor immediately. even if the injury seems minor.
Delay may cause loss of limb or death.
Use all equipment in accordance with OSHA or Health and Safety at Work Act, or the covering standards for the specific country where the job site is located.
Some additional rules for airless spray safety are:
Never leave a pressurized unit unattended. Shut off the unit, relieve the pressure, may sure the trigger safety is engages and power is off.
Ensure all fluid connections are high pressure related airless spray fittings and are securely tightened and checked before each use.
Ensure the fluid hose is electrically grounded to reduce the hazard of static electricity sparking.
Ensure the coating and solvent manufacturers safety precautions and warnings are followed.
Report any unsafe conditions or practices.
Confined spaces that requires permits to enter have inherent hazards that all personnel involved in coating operations need to know and understand. Most owner/operators require workers to attend a detailed class for confined spaces safety. Those who need permit required confined space training are
Permit issuer or company area supervisor.
Quality Assurance Manager.
Permit recipient or on-site supervisor.
Authorized on site attendant or standby, linkman, entrants, and authorized alternatives.
Confined spaces that requires permits to enter have inherent hazards that all personnel involved in coating operations need to know and understand. Most owner/operators require workers to attend a detailed class for confined spaces safety. Those who need permit required confined space training are
Permit issuer or company area supervisor.
Quality Assurance Manager.
Permit recipient or on-site supervisor.
Authorized on site attendant or standby, linkman, entrants, and authorized alternatives.
Explosive Atmosphere.
Any atmosphere that will ignite when there is a proper mixture of gases, vapors, and air.
The designated Authority is.
This is a senior person in charge of the coating operation.
Confined Space.
Any space that is not routinely or continuously occupied, is enclosed or can be sealed thereby limiting ventilation. Has a restricted entry or exit and could contain or produce dangerous concentrations of airborne contaminants or asphyxiates.
Flammable material.
Any material that will ignite when there is a proper mixture of air, gases, and vapors.
Oxygen deficiency
Is any atmosphere that an an oxygen concentration of 19.5 percent or less.
Oxygen Enriched atmosphere.
Any atmosphere having 22 percent oxygen content or more.