Resource Management 2.4 Flashcards

1
Q

What is stock?

A

Raw materials, work-in-progress and finished goods held by a firm to enable production + meet customer demand

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2
Q

What are the 3 main categories of stock?

A
  1. Raw material & components
  2. Work in progress
  3. Finished goods
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3
Q

What is raw materials & components stock?

A
  • Bought from suppliers
  • Used in production process
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4
Q

What is work in progress stock?

A

Semi/ part finished production

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5
Q

What is finished goods stock?

A

Completed products ready for dale/ distribution

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6
Q

What are 6 reasons why businesses will hold stock?

A
  1. Enable production to take place
  2. Satisfy customer demand
  3. Precaution against delays from suppliers
  4. Allow efficient production
  5. Allow for seasonal changes
  6. Provide buffer between production processes
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7
Q

Why is stock management and control important?

A

Stock outs or having the wrong stock can lead to significant damage to the business

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8
Q

What are the 3 main influences on the quantity of stock held?

A
  1. Need to satisfy demand
  2. Need to manage working capital
  3. Risk of stock losing value
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9
Q

What 4 costs need to be accounted for when holding stock?

A
  1. Cost of storage
  2. Interest costs
  3. Obsolescence risk
  4. Stock out costs
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10
Q

What is the cost of storage?

A

More stock requires large storage space + extra employees/ equipment to control/ handle them

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11
Q

What are interest costs for stock?

A

Holding stock means typing up capital on which the business may be paying interest

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12
Q

What is obsolescence risk?

A

Longer stock held, greater the risk that they will become obsolete (unusable)

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13
Q

What are stock out costs?

A

Happens if business runs out of stock
- Lost sales & customer goodwill
- Cost of production stoppages/ delays
- Extra costs of urgent, replacement orders

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14
Q

What is the maximum level on a stock control chart?

A

Max level of stock a business can/ wants to hold

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15
Q

What is the re-order level on a stock control chart?

A

Know that when stock falls to this level, the next supplier order should be placed

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16
Q

What is the lead time on a stock control chart?

A

Amount of time between placing the order + receiving the stock

17
Q

What is the minimum stock level on a stock control chart?

A

Minimum amount of product the business would want to hold in stock

18
Q

What is buffer stock on a stock control chart?

A

Amount of stock held as a contingency in case of unexpected orders, so orders can be met

19
Q

On a stock control diagram, what do the vertical gaps mean?

A

Quantity of stock

20
Q

On a stock control diagram, what do the horizontal distances mean?

21
Q

What considerations are required in deciding when and how much stock should be re-ordered?

A
  1. Lead-time from suppliers
  2. Implications of running out (stock-outs)
  3. Demand for the product
22
Q

What are the benefits of holding low stock levels?

A
  1. Lower stock holding costs
  2. Lower risk of stock obsolescence
  3. Less capital tied up in working capital
  4. Consistent with operating ‘lean’
23
Q

What are the benefits of holding high stock levels?

A
  1. Production fully supplied
  2. Potential for low unit costs if ordering in bulk
  3. Better able to handle unexpected changed in demand
  4. Less likelihood of ‘stock-out’
24
Q

What is lean production?

A

An approach to management that focuses on cutting waste, whilst ensuring quality

25
What does lean production aim to do?
Cut costs by making the business more efficient + responsive to market needs
26
What is just-in-time stock management?
Aims to eliminate buffer stock completely
27
What does just-in-time stock management rely on?
Frequent, small delivers of materials from suppliers being delivered without delay + without quality problems
28
What are key issues to consider for a firm using just-in-time stock management?
1. Suppliers willing to deliver frequently 2. Deliveries 100% reliable as missed deliveries= firm without stock 3. Suppliers may need to relocate closer to firm 4. Lead to loss of bulk buying discount? 5. Frequent deliveries lead to congestion + pollution from lorries?
29
What is the continuous improvement process (Kaizen)?
Identify-> organise-> execute-> improve - Constantly trying to improve something
30
In what ways can lean production improve how a business runs?
1. More input from staff 2. Focus on quality 3. Fewer wasted resources through just-in-time + quality management 4. Focus on reducing wasted time, speed can become competitive advantage
31
What can improving how a business runs lead to?
1. Higher levels of productivity (reduce labour costs per unit) 2. Less space + stock (reduce FC) 3. Higher quality (reputational adv. + greater repeat custom) 4. Faster developing new products (1st to market with new ideas)