Red Seal Flashcards
1
Q
The type of metal transfer most commonly used for FCAW is?
A
Globular
2
Q
What would you check for leaks on oxy fuel equipment?
A
With a leak detection fluid
3
Q
The first rule when using a gas cylinder is to ____ it
A
Secure it
4
Q
Increasing or decreasing the arc voltage will increase or decrease the ____ required
A
Arc length
5
Q
What is the main reason for using preheat on heavy sections prior to Welding?
A
To reduce the quenching effect and remove hydrogen
6
Q
The wire diameter type of shield and gas material mode of transfer all determine the?
A
Voltage required
7
Q
Cc machines are widely used for what Welding process?
A
SMAW
8
Q
The wire feeder for a cc machine should be ____ speed
A
Variable
9
Q
Flat volt amp curve is for constant _____ machines
A
Voltage/potential
10
Q
What shielding gas is used for welding material over half inch thick
A
Argon – helium
11
Q
What is the controlled heating(1100 to 1150F) of a welded steel fabrication, then slow controlled, cooling process?
A
Stress relieving
12
Q
You would need above _____ to go into spray transfer mode
A
80% argon
13
Q
Why is there a deoxidizer on filler rods?
A
To prevent contamination
14
Q
Standard screw thread series with a set number of threads per inch regardless of diameter is what?
A
Constant pitch
15
Q
Back purging is required on what type of metal
A
Stainless
16
Q
What is the most precise method of identifying properties of a metal?
A
By reviewing the appropriate mail test report
17
Q
Which disc would be selected when using a 5 inch grinder that has a 10,000 RPM rating and grinding on the flat side of the desk?
A
Disc thickness 1/4 inch rated at 12200 RPM
18
Q
When preparing test coupons for an ASME section IX. Welder qualification what is the maximum that the edges of each coupon may be radiused
A
1/8
19
Q
A kneeling is a heat treatment process which leaves the material in what state?
A
Softest toughest weakest state
20
Q
T - stands for
A
Tubular
21
Q
Groove weld having joint members grooved in a J shape on both sides with the weld made from both sides
A
Double J groove weld
22
Q
Weld joint formed when two joint members are positioned at an approximate 90° angle with the weld joint at the outside of the joint members
A
Corner joint
23
Q
Groove weld having joint members grooved in a U shape on both sides with the weld made from both side sides
A
Double U groove weld
24
Q
Which fuel gas would provide the greatest amount of heat energy for preheating
A
Propane
25
Which metal is more likely to crack due to weld joint shrinkage
Cast iron
26
What type of material has a grain structure that appears very course and silvery
White cast iron
27
What would be the best type of material to use for making a permanent Pipe template?
Fibre gasket
28
What tool would you use to describe large arcs and circles?
Trammel points
29
In addition to manganese and silicone, there are three types of common deoxidizers. What are they?
Aluminum titanium caladium
30
To prevent whiskers one would?
Decrease travel speed
31
What lines are used as terminal points for the section lining?
Extension lines
32
The recommended preheat temperature for fusion Welding gray cast-iron is
590°C (1100°F)
33
Symbol used on welding symbols to further defined the operation to be completed
(An extra note or specification )
Supplementary symbol
34
What is the depth of the eternal actually included and fused in the weld?
Groove weld size
35
What symbol is used with a single or double groove weld symbol
Spacer material
36
True or false
The arrow on a stud weld is shown with a brake when indicating stud welds
False
37
Weld used to hold joint members and sub assemblies together
Secondary weld
38
Line that shows where an object is imagined to be out in order to view internal feature
Cutting plane line
39
Symbol that’s specifies examination methods and required to verify weld quality
Non-destructive examination symbol (NDE)
40
T-11
Gas?
Current polarity?
None
DCEN
41
T-9
Gas?
Polarity?
CO2
DCEP
42
T-3
Gas?
polarity?
None
DCEP
43
T – 1
Gas?
Polarity?
CO2
DCEP
44
Split bead technique is used to weld for
Single V groove butt joint
45
For short circuit welding – increasing slope on a CV power source will be?
Decrease peak, current levels
46
Weld type produced by confining fusion of molten base metal using heat and pressure for a series of continuous or overlapping, successive spot welds on joint members
Seam weld
47
Flange weld with one joint member bent
Corner flange weld
48
Flange weld with both joint members bent
Edge flange weld
49
Weld type made of light gauge metal with one or both joint members bent at approximately 90°
Flange weld
Edge flange
50
Groove weld having two radius joint members with the weld made from both side
Double flare, bevel groove weld
51
Weld deposited in the weld root opposite the face of the weld on the other side of the joint member. Deposited before the weld on the opposite side of the part.
Backing weld
52
A phantom section in a view, primarily used to show
Mating part
53
The E49IT – 9 – CH specification Welding wire is
Gas shielding wire use DCEP
54
Groove weld having square edge, joint members with the weld made from one side
Single square groove weld
55
True or false
Broken lines are usually omitted to simplify reading of the assembly print
True
56
Weld type proceeded by confiding the fusion of molten base metal using heat pressure without preparation to the joint member
Spot weld
57
Supplementary symbol indicated by a rectangular centred on a reference line
Spacer symbol
58
Weld symbols used when the weld joint weld type and welding operation requires more information that can be specified with one weld symbol
Combination weld symbols
59
Drilled hole that does not pass through the material
Blind hole
60
The weight of a cubic metre of steel is
A. 1000 kg.
B. 5780 kg.
C. 7850 kg.
D. 8750 kg.
7850 kg
61
Supplementary symbol indicated by a square on the opposite side of the groove weld on the reference line
Consumable insert symbol
62
Groove weld having one straight and one radius joint member with the weld made from one side
Single flare bevel groove weld
63
Deformation per unit length of a solid under stress
Strain
64
Plate that is rolled between horizontal and vertical rollers and trimmed only on the ends
Universal plate
65
The melting together or filler, metal and base metal or base metal only to produce a weld
Fusion welding
66
What drawings are helpful in the interpretation of Prints and assembly of parts?
Sub assembly
67
Hooks replaced after a _____ increase to the throat opening
15%
68
The four strand patterns for wire rope are
Ordinary, seale, Warrington filler
69
Why are rope slings must not be made of what wire rope
Long lay
70
A turning bar is released once?
The member has turned past the point of balance
71
For a loose load, rigging it for a lift you would use what
A double wrapped basket
72
A=L x W
———-
2
Find area of triangle
73
One of the physical properties of metal includes melting point, thermal, conductivity, and thermal expansion and contraction
Thermal properties
74
One of the physical properties of metal includes melting point, thermal, conductivity, and thermal expansion and contraction
Thermal properties
75
Quality which resists forces causes a metal to bend or deflect in the direction in which the load is applied
Bending strength
76
Product of the applied force(p) times distance(L) from the centre of application
P x L = T
Torque
77
Rivet with a hollow shank that joins two parts with access from one side
Blind rivet
78
Case hardening process for low carbon steel that uses an environment with sufficient carbon potential, and a temperature above the upper critical temperature
Carburizing
79
The alloy iron core carrying the coils of insulation wire to be revolved through the magnetic field
Amateur
80
Process of hardening, low carbon or mild deals by adding carbon nitrogen or combination of carbon and nitrogen to the outer surface, forming a hard, thin outer shell
Case hardening
81
Distance from the point of tangency on the flange weld to the edge of the flange before Welding
Flange height
82
Radius of the joint members required edge preparation in a flange weld
Flange radius
83
Cross-sectional distance of a flange weld from the weld face to the weld root
Flange weld thickness
84
Alloy that contains one or more alloying element and possesses a high tensile strength
Wrought alloy
85
Distance from the face of a fillet weld to the root before Welding
Theoretical throat
86
Devices that join or fasten parts together without threads
Non-threaded fasteners
87
Electrode with a mild steel core containing a heavy coating which melts at low temperatures, allowing the use of low welding current
Non-mechanicable electrode
88
Sub critical case hardening process that introduces nitrogen into the surface of a steel
Nitriding
89
The distance that the weld metal extends from its top surface, (excluding reinforcement) into the joint
Joint geometry
90
Loss or removal of oxygen during the welding process
Reduction
91
Unit change in the length of a material caused by changing the temperature by 1°F
Coefficient of thermal expansion
92
Ability of a meal to withstand two equal forces acting in opposite directions
Shear strength
93
Uniform pattern produced by lines connected through the atoms
Space lattice
94
Microscopic arrangement of the components within a metal
Microstructure
95
Spray coating procedure, where finally divided particles of metal are deposited on worn surfaces
Metallizing
96
Material consisting of one or more chemical elements having crystalline structure, high thermal and electrical conductivity the ability to be deformed when heated and high reflectivity
Metal
97
Particle section view, which appears to have been broken out of the line object
Section lines
Broken out section
98
The relative velocity of the work pieces at the time of internal contract
Friction speed
99
Surface of the base metal that is melted during Welding
Fusion face
100
Ratio of stress to strain within the electric limit
Modulus of elasticity
101
Screw thread series with combinations of diameter and pitch not the standard screw thread series
Special series
102
Flat surface machine at a right angle to a drilled hole
Spot face
103
Standard connection used to join two or more pieces of pipe
Fitting
104
A projecting beam, extending from the frame of a resistance, welding machine that transmits the electrode force and may conduct the Welding current
Arm resistance, Welding
105
The property of a circuit or device that permits it to store an electrical charge
Capacitance
106
Stress caused by equal forces, acting perpendicular to the horizontal axis of an object
Bending stress
107
Stress that caused by two equal forces acting on the same axle line to pull an object apart
Tensile stress
108
The details of materials, joint geometry, Welding, consumables, welding parameters, preheat and enter pass, temperature, post, weld heat, treatment, etc., and related procedures for the production of welds
Welding procedure
109
Cross sectional shape of the completed weld face
Weld contour
110
Quality which resists forces causing a metal to bend or deflect in the direction in which the load is applied
Bending strength
111
Groups of diameter pitch combinations
Screw thread series
112
The distance the electrode is recessed behind the constricting orifices of the plasma arc torch measured from the outer face of the nozzle
Electrode setback
113
Oxyfuel Welding with acetylene
OAW
114
Tool that produces a countersunk hole
Counter sink
115
Exposed surface of a weld, bounded by the weld toes on the side on which Welding was done
Weld face
116
Documents that supplement working drawings which written instructions giving additional information
Specifications
117
Path taken by an electric current when flowing through a conductor from one terminal to the power source to the other
Electrical circuit
118
Temperature at which the atoms of a metal assume their characteristic crystal structure
Solidification temperatures
119
Well, that is an integral part of a structure and that directly transfers the load
Primary weld
120
Process of heating a metal to a suitable temperature holding it at that temperature to reduce residual stress stresses and cooling it slow slowly to minimize the development of new residual stress
Stress relieving
121
An arc welding circuit in which the electrode is connected to the negative terminal
Straight polarity
122
Ability of a metal to be deformed by compressive forces without developing defects
Malleability
123
Weld type produced by confining fusion of molten base metal using heat and pressure with a pre-formed dimple or projection in one joint member prior to Welding
Projection weld
124
Most alloy and tool steals are produced in
An electric furnace
125
What metal transfer is used for welding carbon stainless steel
Short circuit
126
When Welding with FCAW insufficient current causes what
Lack of penetration
127
Electro that has a moderately forceful, arc and deposit rate the rate is between those of the fast freeze and the fast fill electrodes
Fill Freeze electrode.
128
Each layer of beads deposited on the base metal
Pass
129
Combining metals with elements in the environment leading to deterioration of the metal
Corrosion
130
Metal that consists of one chemical element
Pure metal
131
Metal that is hammered, rolled or drawn through a die
Cold worked
132
Force at the surface of liquid that tries to reduce the liquid surface area and prevents it from wetting the solid that it is in contact with
Surface tension
133
What is the recommended air pressure for the CAC – a process?
550 to 690 KPA (80 to 100 psi)
134
Well type made in the cross-sectional shape of a triangle
Fillet weld
135
Well joint formed when the edges of two joint members are joined
Edge joint
136
True or false
Surfaces of thin materials shown in sections are always indicated by sectional lines
False
137
Phosgene is what based and is formed when the arc is exposed to carbon dioxide
Cloral
138
What toxic gas is produced by the arc and carbon dioxide
Ozone gas
139
Filler metal which extends above the surface of the joint member on the side of the joint on which the Welding was done
Fast fill electrode
140
The U-bolt part of a cable chip must be installed so that it bears down on the
Dead end of the rope
141
What Part of a Welding symbol included when a specific Welding process specification or procedure must be indicated
Tail
142
Groove weld, having both joint members angled on the same side with the weld made from that side
Single V groove weld
143
In shield, metal arc welding lengthening the arc will
Increase voltage decrease amperage
144
True or false
In many cases, a developed view is not necessary
False
145
Supplementary symbol indicated by a rectangle on the opposite side of the groove weld symbol on the reference line
Backing symbol
146
Graphic symbol that shows brays locations and specifications on prints
AKA scarf
Brazing symbol
147
Weld type made of light gauge metal with one or both joint members bent at approximately 90°
A.k.a. corner flange
Flange weld
148
Supplementary symbol indicated by a horizontal line or arc parallel to the weld symbol which specifies the shape of the completed weld
Contour symbol
149
Well deposited in the world route opposite the face of the weld on the other side of the joint member to deposited after the weld on the opposite side of the part
Back weld
150
In ASME what is used to identify weld metal chemical composition
A Numbers
151
Short sections of fillet weld supplied at space specified intervals on the weld part
Intermediate fillet welds
(Eg. 2-3 or 6-5)
152
Intersection of two surfaces
Flared edge
153
What type of fitting should never be used on acetylene systems?
Copper
154
When brazing the filler rod spreads out and produces an even coating over the surface of the well joint, this is called
Tinning
155
GMAW - arc voltage is important for
Adjusting the shape of the bead
156
Which standard refers to welded steel construction, using metal arc welding
A. CSA7662.
B. CSAW178.2.
C. CSAW59
D. CSAW47.1.
CSAW59
157
ER480S –3
S stands for?
Solid
158
CSA stands for
Canadian safety association
159
Groove weld, having joint members bevelled on both sides with the weld made from both sides
Double groove weld
160
Last point at which material can be performed and still returned to its original shape
Yield
Elastic limit
161
What would be a radius of a 6“(15cm) long radius 90° elbow
R+1/2=D
9”(23cm)
162
Amount of weld metal that is pled up above the surface of the pieces being joined
Reinforcement
163
Composite filler metal electrode consisting of a core of a metal rod to which a covering sufficient to provide a slag layer on the well bead has been applied. The covering may contain materials, providing such functions as shielding from the ambient ambient air cleansing the weld metal arc stabilization being a source of metallic addition to the weld.
Covered electrode
164
Spacer that provides proper opening of the well joint and becomes part of the filler metal during Welding
Consumable insert
165
