Quality Management Techniques Flashcards

1
Q

What Quality Management Techniques are there?

A
  1. Problems and countermeasures
  2. Lean Techniques
  3. Plan-Do-Check-Act Cycles
  4. Root Cause Problem Solving
  5. SWOT & PESTLE
  6. Brainstorming
  7. Cause & Effect Fishbone
  8. 5 Whys
  9. Delphi Method
  10. SIPOC Map
  11. Spring Boarding
  12. Edward de Bono’s 6 thinking hats
  13. Priority Matrix
  14. Multi-Voting
  15. Creating an Action Plan
  16. Visual Management
  17. Quality Cost Delivery
  18. Standard Operating Procedures
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2
Q

What is Problems and Countermeasures (P&Cs)?

A

A problem is something that presents itself as a barrier to the organisation. Problems can be defined as:

  • A deviation from standard
  • A doubtful or difficult task
  • Something that is hard to understand
  • A Service Legal Agreement not met
  • Increased customer complaints
  • Decrease in quality of work

Problems may arise from:

  • Customer complaints
  • Internal audit
  • Coaching sessions
  • Team observations
  • Quality control metrics

Problems and Countermeasures (P&Cs) aim to ensure that problems and issues which impact the organisation are suitably identified, understood and managed consistently.

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3
Q

What Lean techniques are there for quality management?

A

Lean defines a problem as a gap to a standard. (A discrepancy between the way things should be running and the way that they are).

Standards are clear descriptions of good working conditions, which enable gaps to be immediately identified and therefore addressed.

The ‘problem’ column should be a concise statement of what the actual problem is, quantifying where possible the size and impact of the problem and how it affects customers. Countermeasure(s) is the action(s) that are needed to solve the original problem.

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4
Q

What is a Plan-Do-Check-Act (PDCA) Cycle?

A

Plan: plan a change aimed at improvement

Do: carry out the change, preferably in a pilot or on a small scale

Check: check to see if the desired result was achieved or if anything went wrong and what was learned

Act: adopt the change if the result was achieved. If the results are not as desired, repeat the cycle using knowledge accumulated from previous cycle

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5
Q

What is Root Cause Problem Solving (RCPS)?

A
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6
Q

What is SWOT?

A

SWOT analysis helps to focus on key issues and considerations and is a good way to weigh up the pros and cons of a situation. It is also a good method of identifying areas requiring action:

Strengths, Weaknesses, Opportunities, Threats.

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7
Q

What is the Cause and Effect Tool – Fishbone Diagrams?

A

A fishbone diagram is a tool used to identify the potential causes of a problem. The process starts by writing the problem at the ‘head’ of the fish (the effect), then identify the major cause categories (‘bones’). Typical categories may include:

  • Equipment
  • Method/process
  • Environment
  • Management
  • Materials
  • People

Categories should be selected to fit the problem.

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8
Q

What are the 5 Whys?

A

The 5 whys process starts with one person from the team stating the issue and the other team members will ask ‘why’? and hear the answer, then repeat the question ‘why’? as often as it takes to get to the root cause of the problem. (It normally only takes 5 times to ask why).

The issue raised at the starting point is often very broad/a wide ranging problem. Often it becomes apparent that is really a symptom of the real problem.

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9
Q

What is The Delphi Method?

A

The Delphi method involves each team member independently and anonymously writing down their suggestions of the ways in which to tackle the issue. Ideas are then collated and typed up and distributed to the rest of the team individually for consideration.

The team subsequently meets and each person gives their thoughts on each of the suggestions. The team seeks to reach consensus on the solution or suggestion which they most favour.

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10
Q

What is a Cross Functional (Swim-Lane) Process Map?

A

Swim-lane is a type of process map that shows the flow/s of work across several departments, teams or people. It helps the team see and understand interactions between the departments/teams or people involved in the overall process. The process has a number of stages:

  • Identify each of the main steps of the process
  • Arrange the steps from left to right, using standard flowchart shapes
  • Rearrange (keeping the same linear order) to the relevant ‘lane’ to show the steps completed by which function/person
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11
Q

What is a SIPOC Map?

A

Suppliers, Inputs, Process, Outputs, Customers

A SIPOC map is useful to discuss the ‘big picture’ with the sponsor/participants at the start of a planning process. It also ensures customer focus. It breaks down the components of the process and can be used to prioritise areas for improvement. It has a number of steps:

  • Check the process is as it should be – if not, record the differences
  • Identify the suppliers to the process
  • List key inputs and classify as ‘controllable’ or not
  • Identify outputs (what the process produces)
  • Identify customers (there may be several categories)
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12
Q

What is Spring Boarding?

A

Spring boarding is a silent brainstorming technique designed to generate a large number of ideas and find useful connections between them.The process starts with a blank grid and a copy is given to each member of the team. Each person writes down three ideas to solve the given problem. The next person reads what has been written and expands on each idea. The sheet is passed on until all people have input.

Each person builds (spring boards) from what has previously been written by others.

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13
Q

What is Edward De Bono’s Six Thinking Hats?

A
  1. Black - Negative
  2. Green - Creative
  3. Red - Intuitive
  4. White - Objective
  5. Yellow - Positive
  6. Blue - Process Control
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14
Q

What is a Priority Matrix?

A

This tool determines the priority of a number of options so that those deemed the highest can be progressed first. It is based on the simplicity of the issue or ease of implementation and the size of the impact.

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15
Q

What is Multi-Voting?

A

Multi-voting is a quick fire technique that can help a team prioritise a large number of options.

Each member of the team votes for as many items as they wish, the votes can be recorded with ticks, sticky notes etc. Any item receiving at least half the number of votes as there are members in the team, goes through to the next round.

In the next round, team members only have 2 votes. Continue until the list of items is a manageable size.

Alternatively, each member of the team is allocated 3 votes and the highest scoring items are taken forward. (The team decided how many items are taken forward).

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16
Q

What is Creating an Action Plan?

A

An action plan helps capture the actions needed to implement solutions. It prompts a deadline for completion and named responsibility for each action. It is used to confirm what actions are required to implement the solution. It summaries what needs to be done, by whom and by when, helping to raise the visibility of planned activities and who owns them.

It enables you to agree the actions for each solution. Log each action and for each, note the planned completion date and owner. Afterwards periodically review progress with the action owner and update the status of each action accordingly.

17
Q

What is Visual Management?

A

Make your workplace into a showcase that can easily by understood by anyone at a glance’. Taiichi Ohno

Visual management is a lean technique, designed so that everyone in the workplace, even those who are unfamiliar with processes, can rapidly understand it and see what is under control and what is not. Visual management helps to:

  • Understand and indicate work priorities
  • See whether performance is being met
  • Identify the flow of work and what is being done
  • Identify when something is going wrong or is not happening
  • Show what the standards of work should be
  • Communicates to everyone what performance measures are in place
  • Provide real time feedback to everyone involved
18
Q

What is Quality Cost Delivery (QCD)?

A

QCD indicators drive improvement in team performance and ensure that objectives and goals are consistently achieved.

  • Quality: focuses on constantly striving for improvement, which has direct benefits for the customers
  • Cost: focuses on ensuring services and processes remain customer driven by removing waste and unnecessary costs
  • Delivery: focuses on ensuring timely delivery, by optimising workflows, effective utilisation of resource, efficient work cycle times, on-demand service delivery
19
Q

What are Standard Operating Procedures (SOP)?

A

A SOP is an agreed written procedure which lists all the steps of an operation, in their correct order.

The SOP identifies critical points, quality checks and any process aids or tools needed to complete the operation correctly.

SOP benefit the customer and workplace by:

  • Reducing variations within processes leading to a reduction in errors and an improved customer experience
  • Reducing processing times as standard times are more likely to be achieved by everyone
  • Improving the ability to plan ahead as performance becomes more predictable
  • Helping to train new staff to learn and understand the team’s processes more effectively
  • Improving processes, through the sharing of best practices and customer/team feedback
  • Ensuring the benefits of any improvement activities are sustained
  • Making things simple for everyone
  • Saving time, effort and cost
  • Creating a culture of ‘find the waste and eliminate it’; it provides a benchmark for improvement
20
Q

What are the steps for a SOP?

A

Seven important steps to creating and managing effective SOPs:

  1. SOP awareness: share/transfer this knowledge into the team
  2. Mapping current steps: make sure all the correct steps and controls have been captured
  3. Lean process review: examine each step to remove obvious wastes and challenge why it is being done at all
  4. SOP writing: clearly document the one best way
  5. Pilot review: test the desired outcomes are being achieved
  6. Timing the SOP: calculate the average standard time to be set for each process step/the whole process
  7. SOP benefits review: calculate/validate and realise all the SOP benefits