Quality Inspection

Question 1

Certificate that proves the facilities equipment, procedures, and quality systems ensure continuous compliance with approved designs and quality system.

Answer 1

PRODUCTION CERTIFICATE

Question 2

The name of the FAA regulations with which Boeing Commercial Airplanes must comply.

Answer 2

FAA (FEDERAL AVIATION AUTHORITY)

Question 3

When a particular airplane design or prototype is compliant with FAA design requirements, that design receives what type of certificate?

Answer 3

TYPE CERTIFICATE

Question 4

What certificate is given by the FAA and by by the National Aviation Authority (NAA) when an aircraft meets the airworthiness requirements?

Answer 4

CERTIFICATE OF AIRWORTHINESS

Question 5

What criteria is qualified for Airworthiness Certificate?

Answer 5

1. ) Product is complete
2. ) Meets FAA approved or foreign NAA type design
3. ) In a condition to be operated safely

Question 6

FAA

Answer 6

FEDERAL AVIATION AUTHORITY

Question 7

Who establishes the general safety requirements for building airplanes in the country?

Answer 7

FAA

Question 8

Policies and procedures are what?

Answer 8

Describes what we are trying to do. (Goals)

Question 9

Business Process Instructions describes what?

Answer 9

What jobs to perform.

Question 10

Detailed Instructions and Internal Operating Instructions describes what?

Answer 10

How to perform each jobs

Question 11

When performing _________________, the inspector verifies that a self-inspection or operational process being used is exactly as indicated by the Production Order and BAC Specifications.

Answer 11

PROCESS INSPECTIONS

Question 12

In-Process inspections are performed when?

Answer 12

At a designated stage of fabrication process.

Question 13

The documents that describes the details of all operations and inspections to be performed on a particular part is the:

Answer 13

Production Order

Question 14

Documents that describes how to meet engineering requirements for fabrication of a specific part, including such information as material properties, processing parameters and machining techniques is the;

Answer 14

SPECIFICATION

Question 15

When sampling inspections are permitted, the inspector follows the __________________ that has been written specially for that part.

Answer 15

SAMPLING PLAN

Question 16

Using a stamp that is not your own is the same as what?

Answer 16

FORGERY

Question 17

Obtaining objective evidence to confirm that specified requirements have been fulfilled is what?

Answer 17

VERIFICATION

Question 18

Establishing an official record showing that verification has occurred is called what?

Answer 18

ACCEPTANCE

Question 19

The purpose of inspection is to verify that certain features of a part assembly meet engineering requirements includes what?

Answer 19

1. ) FIT
2. ) FORM
3. ) FUNCTION
4. ) APPEARANCE

Question 20

What happens when a product does not pass inspection?

Answer 20

The product enters NCM
(NONCONFORMANCE
MANAGEMENT)

Question 21

What is NCM?

Answer 21

NCM is a process for documenting and tracking quality issues during manufacturing process.

Question 22

What needs to be created when a product enters an NMC (NONCONFORMANCE MANAGEMENT)?

Answer 22

NCR (NONCONFORMANCE RECORD)

Question 23

The SHOPVIEW program is set up to allow shop personnels to do what?

Answer 23

VIEW or PRINT CAPP data

Question 24

What is PDM?

Answer 24

PRODUCT DATA MANAGER

Question 25

What does PDM do!

Answer 25

Tracks product-related information including parts and process information, Bill of Material (BOM) and technical documents, stores data, Indexes data controls product informs and shares data.

Question 26

Where are the most current engineering data is stored?

Answer 26

PDM (Product Data Manager)

Question 27

What are the guidelines that support the decision to initiate CARs:

Answer 27

When nonconformance is:

• current or affects multiple units
• limited to a single occurrence, but its impacts is high in terms of cost, safety and scheduling
• the customer requests or requires corrective action for that particular nonconformance

Question 28

WHAT can be initiated without a nonconformance in the case of preventative action or for other reasons.

Answer 28

CAR (Corrective Action Record)

Question 29

Completing a CAR is the only way to ensure ___________________.

Answer 29

A defect does not occurs again.

Question 30

Several Basic inspection types are:

Answer 30

• In-Process Inspections
• First Article Inspections
• Final Inspections
• Statistical Inspections

Question 31

A modifier is:

Answer 31

A description of the allowable variation between a feature and it’s s basic dimensions.

Question 32

Penetrant is:

Answer 32

Immersing the product in a colored fluid so that it seeps into fine cracks and reveals it’s defects.

Question 33

A FEELER GAUAGE is:

Answer 33

Are thin metal strips of various thickness to check for spacing consistencies between two surfaces.

Question 34

Statistical Sampling is performed to:

Answer 34

• Save time
• expense (when inspecting 100% of all parts)
• ONLY if the process is very well established
• controlled
• product is NOT critical to flight safety

Question 35

FIRST ARTICLE INSPECTION is:

Answer 35

A QA procedure performed when a new or significantly revised part goes thru manufacturing

Question 36

Statistical Sampling is;

Answer 36

A QA procedure that permits inspection of only some representative examples of a product

Question 37

When a defective part leaves the immediate are is called:

Answer 37

ESCAPE

Question 38

A disclosure is a letter that is sent when:

Answer 38

A defective part has been sent to the airline customer.

Question 39

A QA procedure that permits inspections of only some representative examples of a product

Answer 39

Statistical Sampling