QA and QC Flashcards

1
Q

Briefly explain the difference between Quality Assurance and Quality Control concerning the inspection of offshore structures

A

Quality Assurance QA
QA focuses on preventing defects or issues in the processes used to create
products or deliver services. It’s a proactive approach aimed at improving
the development and manufacturing processes. QA involves the
establishment of standards and procedures to ensure that products or
services meet these standards consistently.
QA activities include planning, documenting, and implementing processes,
standards, and methodologies. It also involves conducting audits, reviews,
and inspections to identify areas for improvement and ensure compliance
with established standards.
The primary goal of QA is to ensure that the processes used to create
products or deliver services are efficient, effective, and capable of
consistently producing outputs that meet customer requirements.

Quality Control QC
QC, on the other hand, is a reactive process that focuses on identifying and
correcting defects or issues in finished products or services. It involves
activities such as inspection, testing, and measurement to verify that
products or services meet predefined quality standards.
QC activities occur during the production process or after the completion
of a product or service to detect any deviations from established quality
standards. If defects are found, QC aims to take corrective actions to
rectify them and prevent similar issues in the future.
The primary goal of QC is to ensure that the final output meets the required
quality standards and satisfies customer expectations.

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2
Q

What is meant by the CNC (Criteria of Non-Conformance)

A

Defect parameters issued by the Duty Holder

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3
Q

If found during a structural survey which of the following might be considered gross structural damage?

A

Answer: A missing bolt from a riser clamp

A. A missing bolt from a riser clamp
B. A minor dent on a horizontal member
C. Blister paint coating
D. All the above

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4
Q

Which of the following would not be considered an SCE (safety critical element)?

A

Answer: Impressed current cathodic protection system.

a. Impressed current cathodic protection system
b. Gas detectors
c. A sub-sea nodal joint
d. Control panel and computer software

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5
Q

Which of the following qualification would allow a diver to carry out remedial grinding?

A

Answer: CSWIP 3.2U

a. CSWIP 3.1U
b. CSWIP 3.4
c. Loyds Inspection Diver
d. CSWIP 3.2U

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6
Q

The objective of inspection underwater structure is:

A

Answer: D. All of the above

A. To provide a credible assurance that all reasonable precautions have been taken to verify the integrity of the structure
B. To provide information for the future designs
C. To identify information problems, or potential problem areas
D. All of the above

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7
Q

It is usual during a typical annual survey

A

To inspect all the gas and oil risers

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8
Q

Which of the following is true?

A

Answer: D. a) and (c)

A. A Quality Assurance system is designed to ensure that all work carried out is to a set standard

B. A Quality Control system has nothing to do with underwater inspection

C. A Quality Assurance system sets standards for personnel qualifications when used for underwater inspection

D. a) and (c)

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9
Q

In the UK sector of the North Sea, documents and record are kept because:

A

Answer: D. Both (a) and (b)

A. It is a legal requirement
B. It enables future inspection programmes to be commercially evaluated
C. To comply with the Duty Holder’s verification plan
D. Both (a) and (b)

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10
Q

A baseline survey will include which of the following tasks?

A

Answer: An anode count and integrity check of each anode

a. A CVI of 20% of the selected representative welds
b. An anode count and integrity check of each anode
c. An MPI of 20% of selected representative welds
d. Wall thickness measurements at the base of each leg

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11
Q

Which of the following should be reported when carrying out an inspection of a sacrificial anode system?

A

Answer: The size of the anode

a. The size of the anode
b. Distance to the closet riser
c. Tidal flow in the area
d. The anode composition

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12
Q

An Anomaly Based Reporting system requires?

A

The diver to inspect everything in the Work Scope

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13
Q

When is a Base-line survey carried out?

A

After installation

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14
Q

Who appoints the IDVB ( Independent Verifying Body) and when?

A

The Duty Holder at the conception of the structure

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15
Q

What aspects of QA are encompassed into an Activity Monitoring System?

A

Full certification for component locations through as-built drawings
Full material certification
Non-destructive testing (NDT) and inspection certification
Personnel qualifications

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