PSM 1910.119 Flashcards

osha standard 1910.119

1
Q

1910.119(a)

A

Purpose. This section contains requirements for preventing or minimizing the consequences of catastrophic releases of toxic, reactive, flammable, or explosive chemicals. These releases may result in toxic, fire or explosion hazards.

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2
Q

1910.119(a)(1)

A

This section applies to the following:

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3
Q

1910.119(a)(1)(i)

A

A process which involves a chemical at or above the specified threshold quantities listed in appendix A to this section;

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4
Q

1910.119(a)(1)(ii)

A

A process which involves a Category 1 flammable gas (as defined in 1910.1200(c)) or a flammable liquid with a flashpoint below 100 °F (37.8 °C) on site in one location, in a quantity of 10,000 pounds (4535.9 kg) or more except for:

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5
Q

1910.119(a)(1)(ii)(A)

A

Hydrocarbon fuels used solely for workplace consumption as a fuel (e.g., propane used for comfort heating, gasoline for vehicle refueling), if such fuels are not a part of a process containing another highly hazardous chemical covered by this standard;

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6
Q

1910.119(a)(1)(ii)(B)

A

Flammable liquids with a flashpoint below 100 °F (37.8 °C) stored in atmospheric tanks or transferred which are kept below their normal boiling point without benefit of chilling or refrigeration.

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7
Q

1910.119(a)(2)

A

This section does not apply to:

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8
Q

1910.119(a)(2)(i)

A

Retail facilities;

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9
Q

1910.119(a)(2)(ii)

A

Oil or gas well drilling or servicing operations; or,

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10
Q

1910.119(a)(2)(iii)

A

Normally unoccupied remote facilities.

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11
Q

1910.119(b)

A

Definitions. Atmospheric tank means a storage tank which has been designed to operate at pressures from atmospheric through 0.5 p.s.i.g. (pounds per square inch gauge, 3.45 Kpa).

Boiling point means the boiling point of a liquid at a pressure of 14.7 pounds per square inch absolute (p.s.i.a.) (760 mm.). For the purposes of this section, where an accurate boiling point is unavailable for the material in question, or for mixtures which do not have a constant boiling point, the 10 percent point of a distillation performed in accordance with the Standard Method of Test for Distillation of Petroleum Products, ASTM D-86-62, which is incorporated by reference as specified in §1910.6, may be used as the boiling point of the liquid.

Catastrophic release means a major uncontrolled emission, fire, or explosion, involving one or more highly hazardous chemicals, that presents serious danger to employees in the workplace.

Facility means the buildings, containers or equipment which contain a process.

Highly hazardous chemical means a substance possessing toxic, reactive, flammable, or explosive properties and specified by paragraph (a)(1) of this section.

Hot work means work involving electric or gas welding, cutting, brazing, or similar flame or spark-producing operations.

Normally unoccupied remote facility means a facility which is operated, maintained or serviced by employees who visit the facility only periodically to check its operation and to perform necessary operating or maintenance tasks. No employees are permanently stationed at the facility.

Facilities meeting this definition are not contiguous with, and must be geographically remote from all other buildings, processes or persons.

Process means any activity involving a highly hazardous chemical including any use, storage, manufacturing, handling, or the on-site movement of such chemicals, or combination of these activities. For purposes of this definition, any group of vessels which are interconnected and separate vessels which are located such that a highly hazardous chemical could be involved in a potential release shall be considered a single process.

Replacement in kind means a replacement which satisfies the design specification.

Trade secret means any confidential formula, pattern, process, device, information or compilation of information that is used in an employer’s business, and that gives the employer an opportunity to obtain an advantage over competitors who do not know or use it. See Appendix E to §1910.1200 — Definition of a Trade Secret (which sets out the criteria to be used in evaluating trade secrets).

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12
Q

1910.119(c)

A

Employee participation.

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13
Q

1910.119(c)(1)

A

Employers shall develop a written plan of action regarding the implementation of the employee participation required by this paragraph.

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14
Q

1910.119(c)(2)

A

Employers shall consult with employees and their representatives on the conduct and development of process hazards analyses and on the development of the other elements of process safety management in this standard.

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15
Q

1910.119(c)(3)

A

Employers shall provide to employees and their representatives access to process hazard analyses and to all other information required to be developed under this standard.

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16
Q

1910.119(d)

A

Process safety information. In accordance with the schedule set forth in paragraph (e)(1) of this section, the employer shall complete a compilation of written process safety information before conducting any process hazard analysis required by the standard. The compilation of written process safety information is to enable the employer and the employees involved in operating the process to identify and understand the hazards posed by those processes involving highly hazardous chemicals. This process safety information shall include information pertaining to the hazards of the highly hazardous chemicals used or produced by the process, information pertaining to the technology of the process, and information pertaining to the equipment in the process.

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17
Q

1910.119(d)(1)

A

Information pertaining to the hazards of the highly hazardous chemicals in the process. This information shall consist of at least the following:

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18
Q

1910.119(d)(1)(i)

A

Toxicity information;

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19
Q

1910.119(d)(1)(ii)

A

Permissible exposure limits;

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20
Q

1910.119(d)(1)(iii)

A

Physical data;

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21
Q

1910.119(d)(1)(iv)

A

Reactivity data:

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22
Q

1910.119(d)(1)(v)

A

Corrosivity data;

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23
Q

1910.119(d)(1)(vi)

A

Thermal and chemical stability data; and

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24
Q

1910.119(d)(1)(vii)

A

Hazardous effects of inadvertent mixing of different materials that could foreseeably occur.

Note:
Safety data sheets meeting the requirements of 29 CFR 1910.1200(g) may be used to comply with this requirement to the extent they contain the information required by this subparagraph.

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25
Q

1910.119(d)(2)

A

Information pertaining to the technology of the process.

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26
Q

1910.119(d)(2)(i)

A

Information concerning the technology of the process shall include at least the following:

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27
Q

1910.119(d)(2)(i)(A)

A

A block flow diagram or simplified process flow diagram (see appendix B to this section);

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28
Q

1910.119(d)(2)(i)(B)

A

Process chemistry;

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29
Q

1910.119(d)(2)(i)(C)

A

Maximum intended inventory;

30
Q

1910.119(d)(2)(i)(D)

A

Safe upper and lower limits for such items as temperatures, pressures, flows or compositions; and,

31
Q

1910.119(d)(2)(i)(E)

A

An evaluation of the consequences of deviations, including those affecting the safety and health of employees.

32
Q

1910.119(d)(2)(ii)

A

Where the original technical information no longer exists, such information may be developed in conjunction with the process hazard analysis in sufficient detail to support the analysis.

33
Q

1910.119(d)(3)

A

Information pertaining to the equipment in the process.

34
Q

1910.119(d)(3)(i)

A

Information pertaining to the equipment in the process shall include:

35
Q

1910.119(d)(3)(i)(A)

A

Materials of construction;

36
Q

1910.119(d)(3)(i)(B)

A

Piping and instrument diagrams (P&ID’s);

37
Q

1910.119(d)(3)(i)(C)

A

Electrical classification;

38
Q

1910.119(d)(3)(i)(D)

A

Relief system design and design basis;

39
Q

1910.119(d)(3)(i)(E)

A

Ventilation system design;

40
Q

1910.119(d)(3)(i)(F)

A

Design codes and standards employed;

41
Q

1910.119(d)(3)(i)(G)

A

Material and energy balances for processes built after May 26, 1992; and,

42
Q

1910.119(d)(3)(i)(H)

A

Safety systems (e.g. interlocks, detection or suppression systems).

43
Q

1910.119(d)(3)(ii)

A

The employer shall document that equipment complies with recognized and generally accepted good engineering practices.

44
Q

1910.119(d)(3)(iii)

A

For existing equipment designed and constructed in accordance with codes, standards, or practices that are no longer in general use, the employer shall determine and document that the equipment is designed, maintained, inspected, tested, and operating in a safe manner.

45
Q

1910.119(e)

A

Process hazard analysis.

46
Q

1910.119(e)(1)

A

The employer shall perform an initial process hazard analysis (hazard evaluation) on processes covered by this standard. The process hazard analysis shall be appropriate to the complexity of the process and shall identify, evaluate, and control the hazards involved in the process. Employers shall determine and document the priority order for conducting process hazard analyses based on a rationale which includes such considerations as extent of the process hazards, number of potentially affected employees, age of the process, and operating history of the process. The process hazard analysis shall be conducted as soon as possible, but not later than the following schedule:

47
Q

1910.119(e)(1)(i)

A

No less than 25 percent of the initial process hazards analyses shall be completed by May 26, 1994;

48
Q

1910.119(e)(1)(ii)

A

No less than 50 percent of the initial process hazards analyses shall be completed by May 26, 1995;

49
Q

1910.119(e)(1)(iii)

A

No less than 75 percent of the initial process hazards analyses shall be completed by May 26, 1996;

50
Q

1910.119(e)(1)(iv)

A

All initial process hazards analyses shall be completed by May 26, 1997.

51
Q

1910.119(e)(1)(v)

A

Process hazards analyses completed after May 26, 1987 which meet the requirements of this paragraph are acceptable as initial process hazards analyses. These process hazard analyses shall be updated and revalidated, based on their completion date, in accordance with paragraph (e)(6) of this in accordance with paragraph (e)(6) of this section.

52
Q

1910.119(e)(2)

A

The employer shall use one or more of the following methodologies that are appropriate to determine and evaluate the hazards of the process being analyzed.

53
Q

1910.119(e)(2)(i)

A

What-If;

54
Q

1910.119(e)(2)(ii)

A

Checklist;

55
Q

1910.119(e)(2)(iii)

A

What-If/Checklist;

56
Q

1910.119(e)(2)(iv)

A

Hazard and Operability Study (HAZOP):

57
Q

1910.119(e)(2)(v)

A

Failure Mode and Effects Analysis (FMEA);

58
Q

1910.119(e)(2)(vi)

A

Fault Tree Analysis; or

59
Q

1910.119(e)(2)(vii)

A

An appropriate equivalent methodology.

60
Q

1910.119(e)(3)

A

The process hazard analysis shall address:

61
Q

1910.119(e)(3)(i)

A

The hazards of the process;

62
Q

1910.119(e)(3)(ii)

A

The identification of any previous incident which had a likely potential for catastrophic consequences in the workplace;

63
Q

1910.119(e)(3)(iii)

A

Engineering and administrative controls applicable to the hazards and their interrelationships such as appropriate application of detection methodologies to provide early warning of releases. (Acceptable detection methods might include process monitoring and control instrumentation with alarms, and detection hardware such as hydrocarbon sensors.);

64
Q

1910.119(e)(3)(iv)

A

Consequences of failure of engineering and administrative controls;

65
Q

1910.119(e)(3)(v)

A

Facility siting;

66
Q

1910.119(e)(3)(vi)

A

Human factors; and

67
Q

1910.119(e)(3)(vii)

A

A qualitative evaluation of a range of the possible safety and health effects of failure of controls on employees in the workplace.

68
Q

1910.119(e)(4)

A

The process hazard analysis shall be performed by a team with expertise in engineering and process operations, and the team shall include at least one employee who has experience and knowledge specific to the process being evaluated. Also, one member of the team must be knowledgeable in the specific process hazard analysis methodology being used.

69
Q

1910.119(e)(5)

A

The employer shall establish a system to promptly address the team’s findings and recommendations; assure that the recommendations are resolved in a timely manner and that the resolution is documented; document what actions are to be taken; complete actions as soon as possible; develop a written schedule of when these actions are to be completed; communicate the actions to operating, maintenance and other employees whose work assignments are in the process and who may be affected by the recommendations or actions.

70
Q

1910.119(e)(6)

A

At least every five (5) years after the completion of the initial process hazard analysis, the process hazard analysis shall be updated and revalidated by a team meeting the requirements in paragraph (e)(4) of this section, to assure that the process hazard analysis is consistent with the current process.

71
Q

1910.119(e)(7)

A

Employers shall retain process hazards analyses and updates or revalidations for each process covered by this section, as well as the documented resolution of recommendations described in paragraph (e)(5) of this section for the life of the process.

72
Q
A