Properties of Materials Flashcards
Materials of Engineering
refers to selecting the correct materials for the application in which the engineered part is being used.
Materials can be divided into a number of groups such as;
Metallic and Non- Metallic Materials
Metallic Materials
Iron
Copper
Aluminum
Magnesium
Nickel
Titanium
Lead
Tin
Zinc
*Alloys of these Metals;
Steel
Brass
Bronze
Non-Metallic Materials
Wood
Ceramics
Concrete
Glass
Rubber
Plastics
When selecting a material for an engineering application, a primary concern is to assure that its properties will be adequate for the anticipated operating conditions
- These may include:
– Mechanical characteristics
– Physical characteristics
- Ability to operate under extremes of temperature
- Resist corrosion
Mechanical Characteristics
Strength
Rigidity
Resistance to fracture
Ability to withstand vibrations or impacts
Elasticity
Plasticity
Ductility
Malleability
Brittleness
Toughness
Hardness
Softness
Strength
is the ability to withstand stress without breaking
Rigidity
is a quality found in objects that don’t bend
Elasticity
is the ability of a stressed material return to its original shape when the load is removed.
Plasticity
is the reverse of elasticity and is the property of a material to retain any deformation produced by loads after the load has been removed.
Ductility
is the ability in a material to be drawn out by tensile forces beyond its elastic limit without breaking.
Malleability
is a similar property to ductility except that the material is deformed beyond elastic limit by compressive forces, such as rolling or hammering
Brittleness
a material is brittle where fractures occur with little or no deformation.
Toughness
is the ability to withstand shock loads.
Hardness
is the ability of a material to resist penetration, abrasion, indentation and wear.
Softness
obviously , is the opposite property to hardness.
Physical Characteristics
Weight (density)
Electrical properties –electrical conductivity
appearance
Physical Properties
Density (weight)
- Melting point- the temperature at which a given solid will melt
- Optical properties
– Transparency
– Opaqueness- not transparent
– Color
- Thermal properties (specific heat)
- Thermal conductivity
- Electrical conductivity
- Magnetic properties
The Choice
In many cases, metals and nonmetals are viewed as
competing materials
- The selection is being based on how well each iscapable of providing the required properties
- When both perform adequately, total cost often becomes
the deciding factor:
– The cost of material
– Plus the cost of fabricating the desired component
Material Selection
Based on a comparison of the established design
requirements and the tabulated record results that describe how common materials respond to various standard test
- It is important to know:
– Which properties are significant?
– How the test values were determined?
– What restrictions or limitations should be placed on their use?
– Various test procedures, their capabilities and their limitations
Strain
Unit Strain
- the amount of elongation for each unit length
Tension
tensile stresses and strains
compression
compressive stresses and strains
shear
shear stresses and strains
compression
pushing (buckling, a more common failure in compression)
tension
pulling
shear
shoving/ sliding
torsion
twisting
bending
tension (below neutral axis) and compression (above) Fatigue - combination of these stresses
static
forces applied to a material are constant
dynamic
forces applied to a material are changing during the time period
Static Properties
A number of standardized tests have been developed to determine them:
- Tensile test:
* Strength properties
* Ductility and brittleness
* Toughness
* True Stress - True Strain Curves
* Strain Hardening and the Strain- Hardening Exponent
Damping Capacity
Compression tests Hardness Testing
* Brinell Hardness Test * The Rockwell Test
Vickers Hardness Test
* Microhardness Test
tensile test
are simple, relatively inexpensive, and fully standardized. By applying a force on a material using a uniaxial load, the reaction of the material can be readily recorded and analyzed.
hardness testing
-brinell hardness test
-the rockwell test
-Vickers hardness test
-Microhardness test
hardness
measure of a materials resistance to penetration
2 most common stationary hardness tests
brinell- stress test
rockwell- strain test
other hardness tests
-scleroscope
-mohs
-vickers and knoop
scleroscope
rebound of a tup or hammer
mohs
scratch test
vickers and knoop
similar to brinell but microhardness