Properties and testing methods of metals Flashcards

1
Q

The 3 hardness tests are

A

Brinell, Vickers, Rockwell

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2
Q

What indenter does Vickers hardness test use?

A

square-based pyramid with 136degree apex angle

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3
Q

Advantages of Vickers Hardness test

A

Produces negligible surface damage from small impression made

Suitable for testing on thin sheets

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4
Q

Disadvantages of Vickers Hardness test

A

More surface preparation work (to obtain better surface finish)

Indenter is expensive

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5
Q

Rockwell minor load is used for

A

taking up slackness in system

eliminate errors that is caused by uneven surface

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6
Q

What is the minor load for Rockwell testing?

A

10 kgf

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7
Q

Advantages of Rockwell Hardness test

A

Fast results and gives direct hardness number

Used on both hard and soft materials

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8
Q

Disadvantage of Rockwell hardness test

A

Different loads and indentors must be used for different scales
Cannot be used on thin sheets and foils

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9
Q

What are the major load for Rockwell A B C?

A

A: 60 kgf
B: 100 kgf
C: 150 kgf

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10
Q

Types of indentor for Rockwell A B C

A

A: Brale or diamond cone
B: 1/16 inch (1.6mm) hardened steel ball
C: 120degree apex angle diamond cone or brale

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11
Q

Applications for Rockwell B

A

Copper and Aluminium alloys

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12
Q

Applications for Rockwell C

A

Hardened steel

Hard cast iron

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13
Q

Applications for Rockwell A

A

Cemented carbide

Thin steel

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14
Q

Energy level absorbed by impact test from brittle and ductile metals

A

Brittle metals: less energy to break

Ductile metals: more energy to fracture

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15
Q

Types of impact tests

A

Charpy, Izod and Hounsfield

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16
Q

What is fatigue resistance and its applications?

A

the ability of a metal to withstand repeated stress cycles

shafts, spindles and springs

17
Q

Definition of creep and its applications

A

slow permanent deformation of metal under a constant load

gas & steam turbines, boilers

18
Q

Gauge Length for non round pieces

A

Lo = 5.65sqrt(Ao)

19
Q

Elastic deformation vs plastic deformation

A

elastic deformation is temporary whereas plastic deformation is permanent

20
Q

tests that measures ductility

A

cupping/bending test