Production of Materials 1.4-2 Flashcards
what is a monomer
small chained chemical unit that is linked over and over to form a larger chain (polymer).
e.g. ethylene
What is a polymer
larger molecules made up of many repeating monomers.
e.g. polyethylene
Ethylene as a monomer
double bond in ethylene can be broken and other ethylene molecules join to form polyethylene chain
n(CH2=CH2) –> -(H2C-CH2)-n
ethene –> polyethene
polymerisation
- as the size of the molecule increase, the effect of dispersion forces if greater since they have a greater molecular S.A in contact.
- adding side chains and other functional groups to the HC chain allows chemists to fine tune the physical properties and chemical reactivities of the compounds allowing for many synthetic compounds to be tailored for specific uses.
what are dispersion forces
weak forces of attraction between uncharged molecules with full electron shells. Strength of the force increase as total # electrons in the molecule increase.
What is an addition polymer
a large chain molecule that can be formed from an addition reaction involving many molecules of monomers with double bonds
addition polymerisation
requires 2 or more functional groups to join together by simple addition
Steps in production of HDPE
produced using zeiger-natta catalytic process:
* low pressure (20atm)
* low temp (80-100C)
* Ionic catalyst (usually transition metal such as titanium chloride)
polymerisation is carried out on the surface of the ion
Steps in production of LDPE
- INITIATION: ethylene and an organic peroxide catalyst (benzoyl peroxide) heated at 80-300C @ high pressure (1500-3000atm).
Catalyst initiates the reaction and covalent bond splits to form free radicals
Free radicals contain unpaired electrons which are very reactive.
R-O-O-R –> R-O* * O-R - ACTIVATION: free radicals react with and open the double bond in ethylene monomers. This forms an activated monomer radical.
- PROPOGATION: activated monomer radicals attack double bonds in other ethylene molecules and the chain grows to form a polymer. As chain grows backbiting occurs (curls back on itself) and radical removes H from CH2 group within the chain which forms side chains (branching)
- TERMINATION: chain length stops due to free H atoms attaching to free radicals, free radical ppoymers react to form covalent bonds or temp/pressure decreases.
what is a free radical
formed when a covalent bond is broken, producing an atom with unpaired electrons in its outer shell. Ethene free radicals readily join with other Ethene molecules by reacting with the double bond. This promotes rapid growth of the polyethylene chain
what does the catalyst do for production of LDPE and HDPE
LDPE ( organic peroxide) HDPE (transition metal catalyst)
Allow reactions to occur @ lower temps and pressure by lowering the activation energy required for the reaction to occur. It can affect arrangement of the units
LDPE
extensive branching --> weak dispersion forces chains not packed tightly soft flexible non crystalline
HDPE
Little branching (mostly straight chains) --> strong dispersion forces tightly packed chains hard not as flexible crystalline
common features of LDPE and HDPE
thermoplastics non toxic waterproof excellent insulators Resistant to most chemicals
Vinyl Chloride
- systematic name
- monomer form
- polymer
- uses and properties
systematic name: chloroethane monomer form: CH=CHCl Polymer: polyvinylchloride (PVC) (-CH2-CHCl-)n Uses: toys, films for car interiors properties: rigid, flexible, non toxic, weather and fire resistant