Processes and Manufacture Flashcards

1
Q

One off production system

A
  • individual items are made once, by hand or highly skilled machine operators
  • exclusive
  • personalised to meet specific clients requirements
  • haute couture garments are made this way
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2
Q

Batch production systems

A
  • team of workers work to complete agreed number of identical products
  • costs are lower
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3
Q

Mass production system

A
  • large numbers of identical products are manufactured over long period of time
  • involves production line to make items that are in continual demand
  • cheapest; materials bought in bulk, machinery used as much as possible to cut labour costs
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4
Q

Just in time stock control

A
  • cost effective method; ordering fabrics, components, sub assemblies to arrive just before they are needed
  • stock storage time is reduced
  • any mistakes or delays will hold production up
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5
Q

Moulage

A

-making own pattern by modelling with calico fabric on a manikin

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6
Q

Purpose of sampling and prototypes

A
  • to test techniques
  • to test method of making
  • to look at costing implications
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7
Q

Flat seam

A

-most commonly used
-pressed open and flat
#basic

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8
Q

French seam

A
  • used when fabric is delicate and prone to fraying (chiffon)
  • raw edges are concealed inside a double stitched seam
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9
Q

Flat fell seam

A
  • gives strength and decoration to a product
  • double line of stitching is often used in contrasting coloured thread
  • used in denim
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10
Q

Pinking

A
  • pinking shears used to cut zigzag edge along fabric edge

- helps prevent woven threads from unravelling

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11
Q

Overlocking and zigzag stitching

A
  • overlocker: trim, stitch and beaters seams

- inexpensive way to neaten seam

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12
Q

Bias binding

A
  • folded in half and stitched along both edges of the flat seam
  • cheaper alternative to making fully lined garment
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13
Q

Darts

A
  • create 3D shaping in flat fabric
  • to fit figure
  • useful at waist or bust
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14
Q

Pleating

A
  • fold in fabric
  • pressed in order to keep its edge or stitched along section of fold
  • skirts: ease of movement at knee
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15
Q

Gathering

A
  • fabric width becomes reduced
  • give wavy shaping to curtains, garment waistlines, sleeves
  • two lines of long stitches at top edge of fabric
  • threads are pulled tut as fabric eased back along length of threads
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16
Q

Subassembly

A

-joining and attaching separate part of a product together in an operation separate from main production line

17
Q

Production lines

A
  • each machine operator works on section of product before passing it on
  • need to work speedily to agreed standards; production line then runs smoothly and is very cost effective
18
Q

Techniques for product development

A
  • 3D modelling
  • pattern development
  • moulage
  • use of computers
  • sampling and prototypes