Process Equipment and Plant Design Flashcards
Tube height in a calendria type evaporator is normally less than __________ metres.
2
For a 25 mm hole drilled in plates to be rivetted, the shank diameter of the rivet should be __________ mm.
23
Pressure differential maintained across a continuous rotary vacuum filter is in the range of __________ mm Hg column.
250-500
In a pressure vessel containing multiple openings of various dimensions at different parts, stress concentration at the edges of the opening is maximum which becomes negligibly small beyond the area covered by __________ times the hole diameter.
two
Le/D for 90° elbow (medium radius) and 90°square elbow would be respectively around
25 and 60
In hydrostatic testing of welded pipe (for leakage, strength etc.) the ratio of minimum hydrostatic test pressure to internal design pressure is around
1.5
Frame thickness in the plate and frame filter press is normally in the range of __________ inches.
0.25 to 8
Cylinderical shell thickness of rotary drier is generally __________ mm.
6-8
The distance between the centre of a rivet hole to the nearest edge of the plate is called
margin
A minimum clearance of about __________ mm is maintained between the distillation column wall and the bubble cap.
38
Bracket supports are used for horizontal shell, while saddle support is used for vertical shell.
Wrongggg
The ratio of volumes of the mixed reactor to the plug flow reactor (for identical feed composition, flow rate, conversion, and for all positive reaction orders) is always
> 1
Le/D for a Tee (used as elbow, entering run) would be around
60
Tubes are fixed to the tube sheet (a thick circular metallic plate) by the method of tube rolling and brazing (non-removable) or ferrule connection (removable). Thickness of the tube, sheet is normally __________ the outside diameter of the tube but in no case it should be less than 22 mm (7/8”).
equal to
A shell may by termed as thin if its thickness to diameter ratio is less than 0.1. The factor which can be neglected in the calculation of membrane stresses is
bending
__________ closure is the weakest enclosure for cylindrical vessels.
Conical or flat plate
Cylindrical storage tanks used for the storage of volatile liquids (e.g., naphtha) have __________ roofs.
floating
In a stainless steel seive tray, the minimum hole diameter is equal to 10 times the plate thickness.
Wrongggg
In the downcomer of a distillation column, the minimum recommended residence time is about __________ seconds.
5
For identical situation, condensing film coefficient in case of a horizontal condenser is almost __________ the value expected in case of vertical condenser.
thrice
Diameter of rivet hole (d, mm) and the plate thickness (t, mm) are related by Unwin’s formula as
d=1.6√T
A binary liquid azeotropic mixture has boiling point lower than either of the components, when it shows __________ deviation from Raoult’s Law.
positive
In which of the following evaporators, steam is fed inside the tube while the liquor is outside the tube ?
Horizontal tube evaporator
A single pass air heater is connected to a two pass unit. For the air flow rate and other conditions remaining the same, the film heat transfer co-efficient for air will vary in the ratio of
2^0.8
In a multipass shell and tube heat exchanger, the baffles on shell side is primarily provided for
creating turbulence
For turbine agitator, the impeller diameter is about
0.3 to 0.5d
If a single tube pass heat exchanger is converted to two passes; for the same flow rate, the pressure drop per unit length in tube side will __________ times.
increase by 2^1.6
Which of the following is the most common type of baffle used in industrial shell and tube heat exchanger ?
25% cut segmental baffle.
What is the minimum recommended ligament for square pitch arrangement in case of heat exchangers ?
6.5 mm
Centre to centre distance between two consecutives rivets in a row is called the pitch.
Correctuee
Safety valves are provided in chemical equipments to guard against excessive
pressure/pressure fluctuation
The equivalent diameter for pressure drop is __________ that for heat transfer.
smaller than
A high vapour velocity is required for high plate efficiency in a seive plate coloumn. The satisfactory value of operating vapor velocity for design purpose in seive plate column is about __________ percent of the flooding velocity.
80
The approximate liquid depth in an agitation tank is equal to (where,d= tank diameter)
d
Baffle width is normally taken as __________ times the tank diameter.
0.1-0.12
A cylinderical pressure vessel of volume 6 πm3has to be designed to withstand a maximum internal pressure of 10 atm. The allowable design stress of the material is 125N/mm2and corrosion allowance is 2 mm. The thickness of the vessel for a length/diameter ratio of 3 will be close to
10 mm
The equivalent diameter for fluid flow through a channel of constant non-circular cross section of area ‘A’ is given by (where,P= perimeter of the channel in contact with the fluid)
4 A/P
Lug support is meant for supporting __________ vessels.
small
In case of 1.5” heat exchanger tubes, the inside flow area __________ with decrease in BWG.
decreases
Cylindrical pressure vessels in horizontal condition is generally supported on a __________ support.
saddle
Pressure drop per tray in the atmospheric distillation column is about __________ psi.
0.07-0.12
Welded joint efficiency in the design of chemical process equipment is taken as
0.85
The thickness of segmental baffles (25 -35% cut truncated plates usually) is generally __________ the tube wall thickness.
twice
The safe height (h) to diameter (d) ratio (i.e.,h/d) for liquid/petro fuel storage tank of capacity more than 45 kilolitres is less than
1
For given number of passes, pitch & tube diameter, the maximum number of tubes that can be accommodated in a shell of tripled inside diameter will be __________ times.
considerably more than 9
In seive plate column, holes are drilled or punched in sizes ranging from 2.5 to 12 mm (5 mm being widely used). The hole pitch is normally __________ times the hole diameter to give the required hole area.
2.5 to 4.0
The joint made by overlapping of one plate over the other, and then rivetting the two plates together with two rows of rivets is called ‘double rivetted butt joint’.
wronggggggg
Bubble cap diameter used for the distillation column having diameter ranging from 1.5 to 4.5 metres is about __________ mm.
100
With increase in the number of shell passes, the value ofFT
increases
Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.
2.5 to 5
In case of a shell and tube heat exchanger, the minimum shell thickness for carbon steel (inclusive of corrosion allowance) depends on shell diameter and is in the range of __________ mm.
5-11
In case of bubble cap distillation column of diameter greater than 1.2 metres, the cap diameter is roughly about __________ cms.
10
Tube side pressure drop in a 1-2 heat exchanger (for turbulent flow of fluids through the tubes) is about __________ times, that in a 1-1 heat exchanger having the same size & number of tubes and operated at the same liquid flow rate.
8
To keep the power input constant for a stirred vessel operating under fully developed turbulent flow conditions (constant power number), if the impeller diameter is increased by 20%, the impeller speed should be decreased by a factor of
(1.2)^5/3
It is not desirable to design a heat exchanger forLMTDcorrection factor,FT, of less than
0.80
Bracket supports are the most suitable for supporting __________ vessels.
thick walled vertical
Two iron pipes of the same nominal diameter but different schedule numbers will have the same
inside diameter
Steam side heat transfer co-efficient for design consideration under ordinary condition can be assumed to be about __________ kcal/hr.m2.°C.
7500
Lessing ring is formed by the addition of a partition across the centre of a raschig ring, which results in an area increase of about __________ percent.
20
In chemical process equipments, the conical bottom heads used, usually has an apex angle of
60°
Smaller sized packings are generally dumped to the packed columns, and the large ones of size greater than __________ mm are stacked individually, which provides better control over bed porosity and offers lower gas pressure drop.
75
Shell side heat transfer co-efficient in case of square pitch as compared to the triangular pitch under similar condition of fluid flow and tube size is
less
The operating velocity in the absorption tower is usually 40-50% of the flooding velocity. Packed absorption towers are normally designed for a pressure drop of about __________ mm of water column per metre height of packing.
20-40
__________ tray arrangement is recommended for distillation column having diameter upto 4 ft.
Cross flow
The operating pressure drop range in a bag filter is about __________ mm water gauge.
50-150
Packed towers are generally preferred over plate towers, if the liquids have a foaming tendency.
Correctueer
Wall thickness of schedule 40 pipe as compared to that of schedule 80 pipe is
less
It is used for high viscosity liquor having large rate of scaling.
Wrong
Speed of the drum of the rotary vacuum filter normally ranges from __________ rpm.
0.1 to 2
dished bottom vessel has very high power consumption.
Wrongggg
Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.
2.5 - 5 (second lower)
In case of a shell and tube heat exchanger, the minimum shell thickness for carbon steel (inclusive of corrosion allowance) depends on shell diameter and is in the range of __________ mm.
5-11 (second lower)
In case of bubble cap distillation column of diameter greater than 1.2 metres, the cap diameter is roughly about __________ cms.
10
Tube side pressure drop in a 1-2 heat exchanger (for turbulent flow of fluids through the tubes) is about __________ times, that in a 1-1 heat exchanger having the same size & number of tubes and operated at the same liquid flow rate.
8
To keep the power input constant for a stirred vessel operating under fully developed turbulent flow conditions (constant power number), if the impeller diameter is increased by 20%, the impeller speed should be decreased by a factor of
(1.2)^5/3