Pressure Vessel Inspection Code: In-Service inspection, Rating, Repair, and Alteration Flashcards

1
Q

What does the inspection code cover?

A

The inspection code covers the in-service inspection, repair, alteration, and rerating activities for pressure vessels and the pressure relieving devices protecting these vessels.

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2
Q

What (4) types of vessels does the inspection code cover?

A

a) Vessels constructed in accordance with an applicable construction code (eg. ASME code)
b) Vessels constructed without a construction code (noncode vessels)
c) Vessels constructed and approved as a jurisdictional special based upon jurisdiction acceptance
d) Nonstandard vessels

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3
Q

What is a non-standard vessel?

A

A vessel fabricated to a recognized construction code but has lost its nameplate or stamping.

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4
Q

The ASME code and other recognized construction codes are written for _________, however most of the technical requirements for design, welding, NDE, and materials can be applied to the _________, __________, __________, and _________ of ______________

A

new construction

inspection, rerating, repair, and alteration of in-service vessels.

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5
Q

If in-service vessels are covered by requirements in the construction code and API 510 or if there is a conflict between the two codes, which shall take precedence?

A

The requirements of API 510

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6
Q

The application of this inspection code is restricted to owner/users that employ or have access to the following technically qualified individuals and organizations:

A

a) an authorized inspection agency
b) a repair organization
c) an engineer
d) and inspector
e) examiners

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7
Q

For inspection planning and engineering assessment of in-service pressure vessels, this inspection code recognizes the applicability of?

A

a) Fitness for service (FFS) assessment

b) Risk based inspection (RBI)

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8
Q

Definition: “Alteration”

A

A physical change in any component that has design implications that affect the pressure containing capability of a pressure vessel beyond the scope described in existing data reports.

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9
Q

What is not considered an “Alteration”?

A

a) Any comparable or duplicate replacement
b) The addition of any reinforced nozzles less than or equal to the size of existing reinforced nozzles
c) The addition of nozzles not requiring reinforcement

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10
Q

Definition: “Applicable construction code”

A

Engineering standard or practice to which the pressure vessel was built

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11
Q

Definition: “Authorized inspection agency”

A

a) the inspection organization of the jurisdiction in which the pressure vessel is used
b) the inspection organization of an insurance company that is licensed or registered to write and does write pressure vessel insurance
c) the inspection organization of an owner or user of pressure vessels who maintains an inspection organization for his/her equipment only and not for vessels intended for sale or resale
d) an independent organization or individual that is under contract to and under the direction of an owner/user and that is recognized or otherwise not prohibited by the jurisdiction in which the pressure vessel is used.

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12
Q

How many examination points for a CML?

A

one or more

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13
Q

Definition: “Construction code”

A

The code or standard to which a vessel was originally built

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14
Q

Definition: “Corrosion rate”

A

The rate of metal loss due to erosion, corrosion, or the chemical reaction with the environment either internal and/or external

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15
Q

Definition: “CUI”

A

All forms of CUI including stress corrosion cracking and CUF

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16
Q

Definition: “Defect”

A

An imperfection whose type or size exceeds the applicable acceptance criteria

17
Q

What is an examination point? What is the max diameter?

A

An area within a CML defined by a circle having a diameter no greater than 3”. CMLS may contain multiple examination points.

18
Q

What is an inspection plan?

A

A strategy defining how and when a pressure vessel or pressure relieving device will be inspected, repaired and/or maintained.

19
Q

What is an on-stream inspection?

A

An inspection performed from the outside of a pressure vessel while it is on-stream. Using NDE to establish the suitability of the pressure boundary for continued operation.

20
Q

What is quality assurance?

A

All planned, systematic, and preventative actions specified to determine if materials, equipment or services will meet specified requirements so that equipment’s will perform satisfactorily in service.

21
Q

What is quality control?

A

Those physical activities that are conducted to check conformance with specifications in accordance with the QA plan

22
Q

Define “repair”?

A

The work necessary to restore a vessel to a condition suitable for safe operation at the design conditions.