Practice Questions Flashcards

1
Q

Which of the following is true about corrosion?
A) it requires two different metals in contact with each other.
B) it requires acids to occur
C) it is natural and destructive
D) it occurs worse in very dry locations

A

C) it is natural and destructive.

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2
Q

Question:
Which of the following are necessary for corrosion to occur to a metal?
A) two dissimilar metals joined or touching each other
B) located in water or buried in soil
C) a anode, a cathode, electrical conductor (metal path) and electrolyte
D) stray electric currents

A

Answer:

C) an anode, a cathode, electrical conductor (metal path), and a electrolyte

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3
Q
Question: 
Which of the following metals are passivated (become corrosion resistant) by forming an oxide layer?
A) steel
B) stainless steel
C)wrought iron
D) cast iron
A

Answer:

B) stainless steel

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4
Q
Which of the following is the type of corrosion that occurs during graphitization of cast iron?
A)galvanic corrosion
B)stray current corrosion
C)differential environmental corrosion
D)dealloying
A

Answer

D) dealloying

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5
Q
Which of the following is the type of corrosion that occurs if two different metals joined to each other are placed in seawater?
A) galvanic corrosion
B) stray current corrosion
C) concentration cell corrosion
D) dealloying
A

Answer

A) galvanic corrosion

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6
Q
Which of the following is a structural feature usually found when differential environment corrosion is found?
A) welds
B) crevices
C) corners
D)water traps
A

Answer:

B) crevices

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7
Q

In which of the following situations is stray current corrosion most likely to occur to a steel pipe?
A) pipe buried close to an electric railway
B) pipe is buried close to the ocean
C) pipe in air in an industrial environment
D) pipe located inside a water tank

A

Answer:

A) pipe is buried close to an electric railway

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8
Q

Which of the following is a mechanism by which coatings may protect steel surfaces from corrosion?
A) by converting cathodes to anodes
B) by forming passive oxides on their surfaces
C) by forming a barrier to electrolytes
D) by making surfaces smoother

A

Answer:

C) by forming a barrier to electrolytes

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9
Q

Why should welds be ground before painting?
A) to increase the corrosion resistance of the steel
B) to improve their appearance
C) to make it easier to apply a smooth continuous paint film
D)to separate anodes and cathodes

A

Answer:

C)to make it easier to apply a smooth, continuous paint film.

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10
Q

What happens when uniform corrosion occurs?
A) the conductivity of the electrolyte remains very constant
B) the temperature of the electrolyte remains very constant
C) the anodes and cathodes reverse themselves periodically
D) the steel is protected from the light

A

Answer:

C) the anodes and cathodes reverse themselves periodically

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11
Q

Why is surface prep of steel before painting important?
A) it accelerates the curing of the primer
B) it provides good bonding of the primer
C) it permits application of a more attractive coating finish
D) it permits application of the coating at lower temps

A

Answer:

B) it provided good bonding of the primer

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12
Q
Which of the following surface imperfections is produced during cutting of the steel?
A) crevices
B) burrs
C)pits
D)spatter
A

Answer :

B) Burrs

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13
Q

Which of the following is most likely to occur if a thin film of grease or oil remains on a cleaned steel surface before coating?
A) osmotic blistering of the coating system
B) slow curing of primer coat
C) poor adhesion of primer coat
D) discoloration of primer coat

A

Answer:

C) poor adhesion of primer coat

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14
Q

Which of the following best describes mill scale?
A) iron oxide formed on steel surface during hot-rolling process
B) burrs formed on edges during their milling(rounding by grinding)
C)rust scale produced by steel weathering in a chemical environment
D) scale formed by grinding of rough steel surfaces to level them

A

Answer:

A) iron oxide formed on steel surfaces during hot rolling process

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15
Q
Which of the following is best used to remove only loose rust, loose mill scale, and loose paint from steel surfaces?
A) detergent washer
B) hand or power tool cleaning
C) abrasive blasting
D) water jetting
A

Answer:

B) hand or power tool cleaning

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16
Q

What is the purpose of the water break test on cleaned steel surfaces?
A) to see if soluble salts that cause osmotic blistering are present
B) to see if the steel is cool enough for painting
C) to see if any mill scale remains on the surface
D) to see if contaminants likely to cause poor adhesion coating are present

A

Answer :

D) to see if contaminants likely to cause poor coating adhesion are present

17
Q
What is an SSPC standard for power tool cleaning?
A) SSPC SP 2
B)SSPC SP 3
C) SSPC SP 4
D) SSPC SP 5
A

Answer :

SSPC SP 3

18
Q
What document contains the guide and reference standard photographs on power tool cleaned steel surfaces?
A) SSPC VIS1
B) SSPC VIS2
C) SSPC VIS3
D) SSPC VIS4
A

Answer :

C) SSPC VIS 3

19
Q
Which of the following surface prep standards require a min profile of 1 mil?
A) SSPC SP1
B) SSPC SP2
C) SSPC SP3
D) SSPC SP11
A

Answer:

D) SSPC SP11

20
Q
Which of the following tools is appropriate for preparing rusted steel to a cleanliness level of SSPC SP2?
A) needle gun
B) manual wire brush
C) rotopeen
D) abrasive blast wheel
A

Answer:

B) manual wire brush

21
Q

What is the purpose of a psychrometer?
A) to measure profile of blasted steel surface
B) to surface temp
C) to measure relative humidity and dew point of air
D) to measure the velocity of wind

A

Answer :

C) to measure relative humidity and dew point of air

22
Q

Which of the following is the most likely effect of low humidity during painting operations?
A) incomplete curing of solvent based inorganic zinc rich coatings
B) flash rusting of the cleaned steel surface
C) amine blushing of amine-cured epoxy coatings
D) reduced pot life of amine cured epoxy coatings

A

Answer:

A) incomplete curing of solvent based inorganic zinc rich coatings

23
Q

Which of the following is the most likely effect of high humidity during painting operations?
A) incomplete curing of solvent based organic zinc rich coatings
B) slow drying of latex paints
C) rapid wrinkling of alkyd coatings
D) dry spray of paint

A

Answer:

B) slow drying of latex paints

24
Q

Which is the most likely effect of a low temp during paint operations?
A) faster curing of alkyd paints
B) faster rusting of blasted steel surfaces
C) slower curing of two component coatings
D) faster wrinkling of alkyd paints

A

Answer:

C) slower curing of two component coatings

25
Q

What is the most likely effect of a high temp during painting ops?
A) reduced pot life of two component coating
B) incomplete curing of a two component coating
C) amine blushing of amine cured epoxy coating
D)moisture blushing of a two component epoxy coating

A

Answer:

A) reduced pot life of a two component coating

26
Q
Which is the most likely effect of high wind when applying paint to a steel tank exterior?
A) reduced pot life
B) sagging of paint
C) overspray of paint
D) wrinkling of alkyd paints
A

Answer:

C) overspray of paint

27
Q
Which measurements must be used to obtain the relative humidity and dew point from psychometric tables?
A) temp depression and surface temp
B) temp depression and dry bulb
C) temp depression and wet bulb
D) temp depression and
A

Answer :

B) temp depression and dry bulb temp

28
Q
Which of the following instruments measure surface temp most accurately?
A) dial type contact surface thermometer
B) contact digital thermometer
C) non contact (remote) thermometer
D)spring micrometer
A

Answer:

A) dial type contact surface temp

29
Q
Which instrument measures temp in the shortest time period?
A) dial type surface thermometer
B) contact digital thermometer
C) non contact (remote) thermometer
D) spring micrometer
A

Answer:

C) non contact remote thermometer

30
Q
How much higher and not falling must the surface temp be above dew point before applying coatings?
A) 1° f
B) 5°f
C) 10°f
D)15°f
A

Answer:

B) 5°f

31
Q
Which is the most commonly used range of blasting pressure in dry abrasive blast cleaning of steel?
A) 40-50 psi
B) 60-70 psi
C) 90-100 psi
D)120-130psi
A

Answer :

D) 120-130 psi

32
Q

Why should compressors be located upwind of the blasting site?
A) permit cooling of compressor during operation
B) minimize contamination of intake air during operation
C) permit better visibility of compressor site during operation
D)to provide a faster flow of air

A

Answer:

B) minimize contamination of intake air during operations

33
Q

What is the function of an aftercoooler (air dryer) during blast operations?
A)cool the compressor
B)cool the breathing area
C) provide better visibility
D) remove water from the air used for blasting

A

Answer:

D) remove the water from the air used for blasting

34
Q

What is the purpose of the blotter test in dry abrasive blasting?
A)detection of oil or water contamination of air stream
B) detect abrasive contamination before filling the pot
C) detect excessively high blasting pressure
D) verify the sieve size of the abrasives to be used

A

Answer :

A) detect presence of oil or water contamination of air stream

35
Q

What is the purpose of the deadman switch on the blasting nozzle?
A) control the rate of abrasive flow automatically
B) permit continuous uninterrupted flow of the abrasive
C) shut down flow of abrasive in case of emergencies
D)stop abrasive flow if moisture contamination is detected

A

Answer:

C)to shut down the flow of abrasive in case of emergencies