Powerplant Flashcards
What is the purpose of dynamic dampeners on crankshafts?
Reduce vibration
What type of bearings are found in recip engines?
-Plain bearings
-Ball bearings
-Roller bearings
Are the connecting rods in each cylinder of radial engine the same?
No, radial engines use master and articulating rods.
Name different piston rings:
-Oil control
-Compression
-Scraper rings.
Where should piston ring gaps be installed relative to each other, and why?
Installed staggered to each other so that they do not align which prevents excessive blow-by
What could result from incorrectly installed piston rings?
Excessive oil consumption
What do oil control rings do?
Regulate the thickness of the oil film on the cylinder wall
What is used to help prevent valve surge or floating in an aircraft?
Two or more springs are used on each valve.
On engines equipped with hydraulic valve lifters, what should the running valve clearance be?
Zero
What is the purpose of valve overlap?
-Better Volumetric efficiency
-Lowers cylinder operating temperature
What indications are given in the event of a leaking or open primer while the engine is running?
The engine will not idle properly
A cold cylinder is found when troubleshooting a running engine. What does this indicate?
No combustion in that cylinder.
When pulling a prop through, a hissing sound is heard indicating valve blow-by. What procedure should be performed next?
Compression check.
What is the purpose of performing a compression check?
Determine if the valves, pistons and rings are sealing properly.
When an engine is overhauled, how is the total time affected? When an engine is rebuilt, how is its operating history affected?
The total time of the engine must be continued and the time since major overhaul is entered into the engine log. If the manufacture rebuilds the engine it can be granted ZERO time and is considered to have no previous operating history.
What inspections should be performed after a prop strike without sudden stoppage?
-Inspect engine mounts, the crankcase, the nose section for damage
-Inspect the oil , oil filters screens for metal particles
-Inspect the crank or drive shaft for cracks and miss alignment
Name some of the precautions that should be performed prior to engine removal:
- Disconnect battery
- Turn off fuel valves
- Chock the wheels
- If necessary install a tail stand
When inspecting a piston, where are cracks most likely to be found?
-Base of the piston bosses
-Inside at the junction of the bore and the walls
-The ring lands
What does it mean if an engine part is within “serviceable limits”
It means that the part is within the manufacturers limits
[DOES NOT REQUIRE REPLACEMENT]
What tools or instruments are used to inspect a cylinder barrel for out-of-roundness?
A dial indicator or outside micrometer is usually used to measure the top of the cylinder at the skirt. A telescopic gauge can be used as well.
- 2 measurements must be taken 90* from each other.
How can a loose stud in an engine crankcase be repaired?
Remove the stud and inspect the hole for size and thread condition. It may be necessary to use an oversize stud or heli-coil insert.
What publication is used to check an engine for normal operation?
Manufacturers maintenance manual
A weak cylinder is found during a compression check. What must be inspected?
The inside of the cylinder.
What purpose does an oil analysis serve?
Metal particles in the oil show normal and abnormal wear of the engine. This helps in EVAL the engine’s internal condition.
What inspection should be performed on an engine that has been in storage?
Perform an inspection to determine if there is any corrosion damage.
Where would a carb air temp bulb be located?
In the RAM air intake duct.
What is the fuel pressure range on float-type carburetors?
3-5 PSI
Name the basic components of a fuel indicator system
The transmitter and the indicator
What unit of measure is generally used to indicate fuel flow?
Pounds or gallons per hour
Why is fuel flow monitored?
To determine fuel consumption and engine performance.
What does the manifold gauge indicate and how is it calibrated?
It measures absolute pressure in the engine and is calibrated in inches of mercury
What directly controls manifold pressure?
Throttle opening and engine rpm.
During engine operation, where should the prop control be set when checking manifold pressure?
-Low Pitch
-High RPM
Is the aircraft electrical system required to power a cylinder head temperature gauge?
No, a thermocouple is used as the electrical source.
What are the possible indications of an oil pressure transmitter or indicator malfunction?
A severe or sudden drop in oil pressure while temp and supply remain normal
What does a tachometer indicate on a recip engine?
Engine RPM
Where should the thermocouple be installed on a recip engine using a single probe cylinder head temperature system?
On the hottest cylinder.
Explain the main difference and advantage a turbofan over turbojet engines.
A turbofan uses a fan to bypass air around the engine core and provide thrust. The advantage is additional thrust at no extra fuel consumption
Name the major components in a gas turbine engine.
-Air inlet
-Compressor section
-Combustion section
-Turbine section
-Exhaust section
-Gearbox and
-Accessory section
What determines the amount of airflow through a turbine engine?
-Forward speed of the aircraft
-Compressor speed
-Air density
Name the two types of compressors commonly used in turbine engines?
-Axial
-Centrifugal flow
compressors
Name two different methods for attaching turbine engine rotor blades to the rotor disks?
-Dovetail type root
-Bulb type root
-Fir tree type root
What is a split compressor system?
Also called dual or twin spool compressors, these are connected to the turbine section with two rotor shafts, one inside the other.
What are the different types of combustion chambers used in turbine engines?
-Can
-Annular
-Can-annular
-Reverse flow annular
What prevents the combustion chambers from burning?
Cooling air along the inside of the liner
What is the purpose of interconnecting tubes attached between can-type combustion chambers?
For flame propagation during start
What functions do axial flow turbine nozzles perform?
They direct the mass airflow to drive the turbine rotor at a specific angle
How is thermal stress relieved on a turbine disc?
By directing bleed air onto the face of the disk, or by grooves being cut in the disk.
What are carbon seals used for in turbine engines?
They are used as oil seals for the rotor shaft bearings.
What is shaft horsepower?
It is an indication of the torque developed by a turboprop or turboshaft engine.
Name the main components of a typical APU?
-Power section
-Compressor load section
-Gearbox
What is the greatest demand placed on an APU?
When supplying bleed air.
How is an APU generally started?
With its own electrical starter and battery power
Where does the APU get its fuel supply?
From one of the aircrafts main fuel tanks.
At what speed does a gas turbine APU operate and how is this speed maintained?
At or near its rated speed regardless and is maintained by its fuel flow
What is used to prevent a heavily loaded APU from exceeding its maximum EGT?
A LOAD CONTROL VALVE modulates the pneumatic load to maintain EGT’s within limits.
How is an APU shut down and why is the procedure used?
-Unload APU by closing the bleed air valve,
-It is run for a specified amount of time to allow the EGT to cool and stabilize.
If a heavily loaded APU is abruptly shut down without any cool down period, damage could occur as a result of thermal shock.
What powers the variable inlet guide vanes used on some APUs to regulate compressor intake airflow?
Fuel pressure
What is fan blade slinging?
Overlapping of the midspan shrouds of the fan blade.
When a turbofan or turbojet engine is shut down, what should a mechanic listen for during coastdown?
Any rubbing or other unusual sounds from the engine.
Why are compressor washes performed and what methods are commonly used?
To remove any contaminants from the compressor section and improve engine performance.
-Fluid wash
-Abrasive grit wash
How can you tell if a turbofan or turbojet engine is out of trim?
High EGT at target EPR for takeoff
Name the different types of compressor blade damage that may be found during inspection.
Dents, cracks, galling, pitting, scratches, burrs, burns, gouges
What kind of markers can be used to mark the parts in hot and cold sections during repair?
-Layout dye
-Felt tip marker
-Chalk.
How does relative humidity affect turbine engine?
Negligible effect.
What criteria determines the replacement life limited turbine engine components?
-Cycles
-Hours
-Calendar time
If turbine blades are removed from a turbine disc, why should they be re-installed in the same location?
To maintain balance of the turbine wheel.
How are gas turbine engine tachometers calibrated?
Percentage of RPM
On a turbine engine, what is the engine pressure ratio and what does it indicate?
EPR = ratio of intake pressure to turbine exhaust pressure
Indicates thrust developed
On a turbine engine, what does exhaust gas temperature indicate and how is it obtained?
EGT is the average temp of the turbine discharge gasses
[Obtained by thermocouples near the turbine exit.]
Can the EGT system of a turbine engine be checked without running the engine?
Yes by checking the resistance of the thermocouples and circuits.
Name three components on the induction system of a recip engine:
-Air scoop,
-Carburetor
-Intake manifold
What could happen if the induction system becomes obstructed?
The engine may not be able to produce its rated power or it may not run at all.
[BAD FILTER]
How does induction icing affect engine performance?
It causes a reduction in power and possible erratic operation.
How is induction icing categorized?
-Impact ice
-Fuel evaporation ice
-Throttle ice
What is common method used to prevent induction system ice in recip engine?
Preheating the induction air
What causes fuel evaporation ice?
When fuel evaporates into the airstream it decreases air temperature resulting in fuel evap ice.
Is carburetor ice more likely to occur at a higher or lower power setting and why?
At lower power setting because the throttle is partly closed, offering a larger surface area for the ice to accumulate.
What may be the indication of leaking intake pipes?
The engine runs rough at low RPM.
What happens to engine power when the carb heat is applied?
Noticeable drop in power.
What could happen if carb heat is applied at high power settings?
Detonation
What are two types of supercharged induction systems?
-Internally driven
-Externally driven
How and at what point does an internally driven supercharger boost air pressure?
An engine driven impeller compresses the fuel air mixture after it leaves the carburetor.
What is used to power a turbocharger?
Exhaust gas directed onto the turbocharger turbine.
What could result if the wastegate on a turbocharger system does not fully close?
-Can’t produce its rated power at certain altitudes
-Aircraft struggles to or can’t reach critical altitude.
What function does a turbocharger waste gate perform?
It controls the amount of exhaust gas either into or around the turbocharger thus controlling boost pressure of the turbocharger.
What could cause a turbocharged engine to surge?
Waste gate or controller malfunction.
What are the most common ways to control a waste gate?
-Either mechanically with linkages to the throttle or a separate control
-Actuator that is driven by oil pressure
In a pressurized recip aircraft, what component in the turbocharger system is used to limit the amount of turbocharger airflow used for cabin pressurization?
The sonic venturi
What is the function of a divergent shaped jet inlet during subsonic flight?
It causes the air velocity to decrease with a subsequent increase in air pressure.
Where are bellmouth inlet ducts typically found?
Helicopter engines
How do venturi type particle separators found on turbine powered helicopters function?
The intake is curved and the debris gains too much inertia to allow it to follow the curved intake toward the engine and is channeled away from the compressor.
What are the most common methods used for anti-icing of turbine engine inlet ducts?
-Bleed air
-Electric heating elements
What is the purpose of the exhaust system?
To remove high temp noxious gases
Name two types of recip engine exhaust systems?
-Short stack
-Collector system
What drawback is using collector type exhaust systems is more than offset when used on turbocharged engines?
The loss of horsepower due to exhaust system back pressure.
What could result if the internal baffles or diffusers in an exhaust system fail?
Restricted flow of exhaust gases resulting in a loss of engine power.
What type of exhaust system is used on turbocharged engines?
The collector system
What kind of material is normally used to make the muffler shrouds found in the exhaust system?
Stainless steel
How do you inspect the internal baffles and diffusers of an exhaust system?
By disassembling the exhaust system as necessary and visually inspecting the components.
Why is an exhaust system failure considered a severe hazard?
-Carbon monoxide poisoning
-Loss of engine power
-Fire
What could happen if lead, zinc, or galvanized marks are made on an exhaust system?
Change molecular structure,
result in cracks when heated
What happens if the heat exchanger leaks exhaust gasses into the induction system?
Loss of engine power.
What is an indication of an exhaust leak?
Sooty black deposit in the area of the leak.
Where are the most common places to find cracks in the exhaust system?
-Welded areas
-Clamped areas
-At the flanges
What is a common cause of turbocharger waste gate sticking?
-Coke deposits [Excessive carbon build up]
-Carbon build up
Why are turbocharged exhaust system leaks very damaging at high altitudes?
Pressure differential will cause the leak to escape with torch like intensity
What are exhaust system coke deposits?
Excessive carbon buildup.