Polymer Composites 2 Flashcards
Definition of a composite
- Two or more dissimilar materials to achieve a new complex
- These are chemically and physically different constituents with a distinct interface separating them
- One or more discontinuous phase embedded in a continuous phase
- The discontinuous phase is the reinforcing agent which is usually stiffer and stronger than continuous phase
- The overall properties are different in type and magnitude than those of the separate constituents
Properties of polymeric continuous phase?
Matrix which is tough and ductile
Role of the polymeric matrix in composites?
- Transfer stresses to the load bearing fillers
- Protect the fillers from damage
- Maintaining the desired spacing of the fillers
- Reduce the tendency to transmit stress concentrations from broken fillers to intact fillers
- Allow for controlled interfacial bond failure between the polymer and filler (absorbing additional energy)
Factors affecting the properties of composites?
- Geometry of filler (e.g., particles, platelets, short fibers, long fibers)
- Distribution of the filler (e.g., homogeneity of dispersion)
3, Properties of constituents (e.g., matrix and filler) - Amount of constituents (e.g., volume fraction)
- Quality of interface (e.g., poor adhesion leads to void formation therefore lower density)
Overview of Dental Composites
- Developed 1940s
- Better aesthetics than dental amalgam
- Cheap, insoluble, easy to manipulate
- Mixtures of fillers and monomers are cured under visible light activation through polymerization
What are the current clinically used components of dental composites?
- Continuous phase matrix: organic resin
- Discontinuous phase: inorganic filler
- Adhesion promoters: silane coupling agents
What are the common monomers used as dental composite resins?
- Bis-GMA
- UDMA
- TEGDMA
What are some issues with the resin matrix Bis-GMA, and how can it be solved?
Because of its high molar mass, Bis-GMA has a high viscosity at room temperatures. Di-methacrylate is used as a diluent and allow for crosslinking to occur between chains, which increases resistance to solvent attack.
How is polymerization of dental composites carried out?
Free radical chain polymerization activated by light
What are the steps of polymerization of dental composites?
- The pre-polymer components can be kept in a single paste system
- A special photo-initiator and activator is used in a light activated polymer
- When exposed to light (468nm) polymerization takes place at increments of up to 2mm thick samples
Describe the change in modulus of composites as a function of curing time? (graph)
Modulus vs. Time
Paste starts with low modulus, curves up during polymerization, and ends at a high modulus when the composite is cured
applications of dental composites
Interface
Oral fluids
Restoration
Do dental composites experience shrinking? Which formula is used?
Yes
The polymerization volume shrinkage formula
What are the factors that affect shrinking? (same for dental polymers as regular PMMA bone cements)
- Number of C=C in the monomer relative to the molar mass
- Amount of filler
- Volume of composite
What are the classifications of dental composites and corresponding average filler particle sizes?
- Traditional composites, 8-12um
- Small particle-filled composite, 1-5um
- Hybrid composite, 0.6-1.0um
- Microfilled composite, 0.04-0.4um