Parts and equipment systems Flashcards
Identify equipment components and their uses
What is this part called? (Be specific)
Direct spark ignitor
What is this part called? (Be specific)
Silicon carbide ignitor
What is this part called? (Be specific)
Inshot burner
What is this part called? (Be specific)
Silicon nitride ignitor
What type of burner is this?
Upshot burner
What is this part called? (Be specific)
Flame rectification sensor
What is this part called? (Be specific)
Gas valve
What is this part called? (Be specific)
Flame rollout switch
What is this part called? (Be specific)
High limit switch
What is this part called? (Be specific)
Dual run capacitor
What is this part called? (Be specific)
Blower assembly
What is this part called? (Be specific)
Condenser fan motor
What is this part called? (Be specific)
Contactor
What is this part called? (Be specific)
Reciprocating compressor
What is this part called? (Be specific)
Evaporator coil
What is this part called? (Be specific)
Circuit board / control board
What is this part called? (Be specific)
Heat exchanger
What is this part called? (Be specific)
Inducer motor
What is this part called? (Be specific)
Piston / metering device
What is this part called? (Be specific)
Pressure switch
What is this part called? (Be specific)
Burner assembly
What is this part called? (Be specific)
Scroll compressor
What is this part called? (Be specific)
Squirrel cage
What is this part called? (Be specific)
Thermal expansion valve (TXV) / Metering device
What is this part called? (Be specific)
Transformer
What is this part called? (Be specific)
Manual disconnect switch
What is this part called? (Be specific)
Expansion tank
What is this part called? (Be specific)
Super boost
What is this part called? (Be specific)
In line fuse
What is this part called? (Be specific)
Surge protector
What is this part called? (Be specific)
Auto fill valve
What is this part called? (Be specific)
Air seperator
What is this part called? (Be specific)
Mixing valve
What is this part called? (Be specific)
ECM Protector
What is this part called? (Be specific)
Dirt magnet
What is this part called? (Be specific)
Circulating pump
What temperature do flue gases condense at?
135°f and less
What is this part called? (Be specific)
Thermocouple
What is this part called? (Be specific)
Thermopile / Powerpile
What determines the acidity of condensate?
Amount of carbon
We are there to prevent _.
Headaches
If the blower wheel is dirty the amperage will go?
Up
If the evaporator coil is plugged the blower motor amperage will go?
Down
How often should burners be cleaned?
Every 4 years (Sooner if using propane or if equipment has not been maintained)
Why do we need to clean / replace the burners?
Bad burners will blow your heat exchanger and a new heat exchanger will be very expensive. The number one reason of heat exchanger failure is bad burners.
Will also make the furnace burn very inefficiently, which will increase energy bills
What are 8 ways to tell a burner is failed/failing? (Be specific)
1.Rust in the carry over tracks
2. Impingement on the interior of the heat exchanger
3. Flame colour
4. Equipment efficiency
5. Dancing flame
6. Flame rollout
7. Delayed ignition
8. Combustion analysis
What enters where the arrow is pointing?
Primary air
What enters where the arrow is pointing?
Secondary air
What enters where the arrow is pointing?
Fuel
Which part of the burner is the yellow arrow pointing towards?
The venturi
Dirty burners do irreversible amounts of damage to which components?
1. Heat exchanger
2. Flame rectification sensor / Flame rod
3. Ignitor
What can be offered when a customer has dirty burners?
Offers:
1. Remove and clean burner assembly
2. Install stainless steel burners
3. Replace due to failure / Replace preventatively
Addition offers:
1. Replace flame sensor / flame rod
2. Replace ignitor
How often should ignitors be replaced?
It is recommended that your ignitor be replaced every 5 years due to expected lifespan
Which type of hot surface ignitor is extremely fragile?
Silicon carbide
What temperature do hot surface ignitors reach?
2400°f
What is the purpose of a hot surface ignitor?
To INSTANTANEOUSLY ignite the flame
Ignitor amps should be higher/lower compared to its rating?
Higher
As ignitors expand and contract their resistance _
Increases
What are 5 ways to determine an ignitor is failing/failed?
1. Low amperage
2. Spotted or marked
3. Insulated
4. Delayed ignition
5. Broken
What do you tell a customer when explaining why a hot surface ignitor should be replaced?
We need to replace your ignitor because a bad ignitor will cause improper combustion and can result in flame rollout or delayed ignition. Your ignitor must reach 2400°f for proper combustion.
What is the purpose of the flame rectification sensor?
To prove cross burner ignition
What unit of measurement is used when testing a flame sensor?
µA (Micro amps)
How many µA (micro amps) are in an amp?
1,000,000
What is a poor reading when testing a flame sensor?
2 or less µA (micro amps)
What is an ideal reading when testing a flame sensor?
2.5-10 µA (micro amps)
What is the base of a flame sensor made of?
Porcelain / Ceramic
How does a flame sensor prove cross burner ignition?
Flame ionization
What unit of measurement is used when testing a thermocouple / thermopile?
mV (millivolts)
How many mV (millivolts) are in a volt?
1,000
How many mV (millivolts) should you expect to see in an open test of the part pictured?
30mV
How many mV (millivolts) should you expect to see in an open test of the part pictured?
750mV
How many mV (millivolts) should you expect to see in a closed test of the part pictured?
15mV
How many mV (millivolts) should you expect to see in a closed test of the part pictured?
350mV
A thermocouple is a safety control.
True/False
True
A thermopile / powerpile is a safety control.
True/False
False
What is the purpose of a thermopile / powerpile?
Generate enough power to open the gas valve
Thermocouple / Thermopiles are power __________ .
generators
A failed / failing flame sensor can cause?
Short cycling
What do you tell a customer when explaining why a flame sensor should be cleaned / replaced?
We need to clean or replace the flame sensor because a bad flame sensor is very innefficient and will cause short cycling of the furnace that can damage ignitors, switches, and motors from starting frequently.
Just like starting your car over and over it is damaging your engine and using a ton of fuel
How often is it recommended to replace a flame sensor?
Recommend replacement every 5 years.
What is flow through?
When the gas valve is de-energized and still marginely open causing candelling or small amounts of gas to leak at the orifice.
Can be cause by dirt or debris not allowing the gas valve to fully seat closed or a faulty valve.
What 2 voltages are gas valves controlled by?
1. 24v
2. 350mV
What is the purpose of a gas valve?
To regulate fuel output to the equipment
Controls equipment efficiency
Why are the ignitor and flame sensor almost always placed on oposite ends of the burner assembly?
Prove cross burner ignition