Partial Denture Alloys Flashcards

1
Q

What are the ideal properties of a partial denture alloy

A
Rigid (YM)
Strong (UTS, EL)
Hard
Ductile
Precise casting (shrinkage)
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2
Q

What are the different types of PDA

A

Type IV gold
CoCr
White gold (AgPd)
Titanium

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3
Q

What causes conflict in ideal rigidity of PDAs

A

The base must be rigid so large stresses produce little strain
The clasp should be removed easily with little stress required - should be flexible

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4
Q

How is a PDA designed for ideal rigidity

A

Using a thick section of alloy for the base and a thin section for the clasp

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5
Q

What are the dental uses of pure gold

A

Class III and IV cavities

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6
Q

What are the dental applications of the different types of gold

A

Type I - simple alloys
Type II - larger inlays
Type III - crown and bridge alloys
Type IV - partial dentures

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7
Q

What is the composition of type IV gold

A
Au - 65%
Ag - 14%
Cu - 14%
Zn - 2%
Pd - 3%
Pt - 2%
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8
Q

Describe the phase diagram of AuCu

A

The liquidus and solidus are separated a little, so there will be a little coring when quenched
There are 2 regions below the solidus so two ordered solutions will form

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9
Q

What effect does adding Cu to type IV gold have on the phase diagram

A

Solid solutions of all proportions are possible
Benefits from solution hardening as it will impede dislocations
Benefits from order hardening for certain proportions
Has a reduced melting point
Little to no coring as the solidus is close to the liquidus

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10
Q

What other effects does adding Cu to type IV gold have

A

Imparts red colour - to be avoided
Reduces density
As it is a base metal, can cause corrosion if too much is added

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11
Q

What effects does adding silver to type IV gold have on the phase diagram

A

A solid solution will exist in all proportions
Benefits from solution hardening
After annealing there is precipitation hardening due to Ag and Cu being partially soluble

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12
Q

What other effects does adding silver to type IV gold have

A

Can allow tarnishing - undesirable
Molten silver absorbs CO2 so the alloy may become porous and so less robust
Whitens alloy - may compensate for copper

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13
Q

What effects does adding platinum have on type IV gold

A

Will form a solid solution and there will be solution hardening
Introduces a fine grain structure
Will be coring after quenching

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14
Q

What effects does adding palladium have on type IV gold

A

Similar to platinum but less expensive and less coring
Coarser grains than platinum
Absorbs gases when molten which may make the alloy porous and so less robust

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15
Q

What effects do other elements have on type IV gold

A

Zinc - scavenger, removes impurities
Nickel - increases strength and hardness
Indium - fine grain structure

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16
Q

What is done to eliminate coring in type IV gold and why

A

Homogenous annealing - raises alloy’s temperature for about 10 minutes
Removes the concentration gradient but doesn’t affect grain size or mechanical properties

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17
Q

What other processes are carried out on type IV gold to enhance strength and hardness

A

Cold working

Stress relief annealing

18
Q

What are the dental uses of CoCr

A

Wires
Surgical implants
Cast partial dentures
Connectors

19
Q

What is the composition of CoCr

A
Co - 54%
Cr - 25%
Ni - 15%
Mo - 5%
C - 0.4%
20
Q

What are the effects of cobalt in CoCr

A

Forms a solid solution with Cr
Increased strength, hardness and rigidity
Coring occurs

21
Q

What are the effects of chromium in CoCr

A

Forms a solid solution with Co
Increased strength, hardness and rigidity
Coring occurs
Forms a passive layer on the alloy surface enhancing corrosion resistance

22
Q

What are the effects of nickel in CoCr

A

Replaces some Co as it improves ductility and causes a reduction in strength
Possibility of experiencing an allergic reaction

23
Q

What effect does carbon have on CoCr

A

Avoid taking too much in as carbides will form at the grain boundaries making the alloy too hard and brittle

24
Q

What effect do other elements have on CoCr

A

Mo - reduces grain size, increasing strength
W - increases strength
Al- increases proportional limit
Other elements can act as scavengers

25
How can alloys be melted
Electric induction - preferred | Oxyacetylene - risks excess carbon being taken up
26
Which investment materials can and can’t be used with CoCr
Silica or phosphate bonding | Not gypsum
27
Why does casting of CoCr require a centrifugal force
Important to avoid overheating as coarse grains will form | Cooling too fast or slow may introduce carbides making the framework brittle
28
By what methods may surface finishing of CoCr be carried out
Sandblast Electroplate Abrasive wheel Polishing buff
29
Describe the hardness of CoCr
370 hardness units Much harder than gold Will resist surface wear in mouth better Requires a significant amount of time to finish and polish before use
30
Describe the ductility of CoCr
Elongation - 4% so low ductility Therefore it work hardens rapidly Makes adjustment of the finished appliance difficult so you need precision casting
31
What are the dental uses of pure titanium
Implants Crown and bridge (cast) Maxilla-facial skull plates Partial dentures (cast)
32
What are the advantages of titanium
Good biocompatibility Good corrosion resistance Parts can be joined by laser welding so complex structures can be dealt with
33
What are the disadvantages of titanium
It requires electric arc melting | As it absorbs gases it needs special investment and casting equiptment
34
Compare the ductility of different PDAs
High ductility is advantageous Type IV gold has an elongation of 10% before fracture compared to CoCr 4% so type IV gold is better here Titanium has the greatest ductility
35
Compare the UTS of type IV gold and CoCr
A little higher for type IV gold
36
Compare the density of type IV gold and CoCr
CoCr has half the density of type IV gold and is therefore better
37
Compare the rigidity (Young’s Modulus) of type IV gold and CoCr
CoCr has more than twice the stiffness of type IV gold so there will be much less flexing when large stresses are applied
38
Compare the surface hardness of type IV gold and CoCr
Surface hardness of CoCr is much greater than type IV gold
39
Compare the shrinkage of type IV gold and CoCr
CoCr shrinks around 2.3%, almost double that of type IV gold so processing CoCr appliances is more difficult for labs
40
What is important to note when dealing with CoCr
More difficult to produce defect free casting than gold Cannot use gypsum-bonded investment More difficult to polish as it is harder Work hardens rapidly, so need precision casting