Part III Flashcards
In an andon system:
a. inventory is reduced
b. small lot sizes are produced
c. five or fewer kanban cards are used
d. lights are used to signal problems
D
Although elimination of all types of wastes is the primary concern of JIT, which muda is the one being given primary emphasis by JIT?
a. defects
b. transportation
c. inventory
d. motion
C
The single-period model could be used for:
a. fresh vegetables
b. newspapers
c. cars
d. more than 1 answer
D
Which of the following illustrates an activity that does not add value?
a. training employees
b. ordering parts from a supplier
c. making a part
d. accumulating parts in front of the next
work center
D
Find the reliability of a system with the following reliabilities of subcomponent.
0.95 0.80
0.90 0.90
0.80 - 0.85 - 0.90
a. less than 85 % c. 87 % - 89 %
b. 85 % - 87 % d. more than 89%
D
Southeastern Bell stocks a certain switch
connector at its central warehouse for supplying
field service offices. The yearly demand for these
connectors is 20,000 units. Southeastern
estimates its annual holding cost for this item to
be $30 per unit. The cost to place and process an order from the supplier is $70. The company operates 300 days per year and the lead time to
receive an order from the supplier is 8 working days. Find the total annual ordering and holding cost.
a. about $8,600
b. about $9,200
c. about $9,800
d. about $10,400
B
For this set of forecasting errors: -1, -4, 0, +2, +3, MAD is:
a. 1.0
b. 1.6
c. 2.0
d. 2.5
C
Radovilsky Manufacturing Company, in Hayward, California, makes flashing lights for toys. The company operates its production facility 300 days per year. It has orders for about 15,000 flashing lights per year and has the capability of
producing 110 per day. Setting up the light
production costs $50. The cost of each light is $1. The holding cost is $0.10 per light per year. Find the optimal production run size.
a. around 3,800
b. around 4,200
c. around 4,800
d. around 5,200
D
JIT is being implemented in Newplus Co. Determine the number of 24-item containers
needed for a workstation that uses 80 parts per hour. The cycle time (move, wait, empty, return, fill) of a container use is 75 mins. Add an allowance of 15% as efficiency factor.
a. 4
b. 5
c. 6
d. 7
B
Given the following information for Mustangs: Predicted demand = 142, Actual demand = 153,
Smoothing constant a = 0.20. Find the new
forecast of Ford Mustangs using exponential smoothing technique.
a. less than 145
b. 145 to 147
c. 147 to 149
d. more than 149
A
Each time an equipment breaks down, the firm
estimates that they loss an average of $300 in
time and repair expenses. One alternative is to
obtain a PM service contract that would reduce
breakdown to 1/month at a cost of $150 per
month for the services only. Over the past 20
months, the frequency of breakdown is given by:
no breakdown, 2 mos; 1 breakdown, 8 mos; 2
breakdowns, 6 mos, and; 3 breakdowns, 4 mos.
Should the firm obtain the service contract? Find the savings, if any.
a. obtain PM service, less $40 monthly
b. obtain PM service, more than $40 monthly
c. do not, more expensive by < $40 monthly
d. do not, more expensive by > $40 monthly
A
Simple exponential smoothing is being used to forecast demand. The previous forecast of 66 turned out to be six units less than actual demand. The next forecast is 66.9, implying a smoothing constant, alpha, equal to:
a. 0.01
b. 0.15
c. 0.10
d. 0.60
B
Which principle states that the average number of inventory is equal to the product of inventory usage rate and the average waiting time of the
item before being used?
a. Bullwhip Effect
b. Little’s Law
c. ABC Classification
d. Inventory Turnover
B
Which of the following is the characteristic of the cyclical component of demand?
a. Multiple years duration and often causal or associative relationships
b. Erratic, unsystematic, ‘residual’
fluctuations
c. Persistent, overall upward or downward
pattern.
d. Occurs within a single year
A
Given below are types of E-commerce with
respect to market relationship, except for:
a. Business-to-consumer
b. Business-to-government
c. Peer-to-peer
d. Consumer-to-consumer
C
Which of the following graphs of the inventory level (y) vs time (x) illustrates the economic production quantity (EPQ) or the production order quantity (POQ) model?
a. vertical-slant
b. slant-slant
c. slant-vertical
D vertical-horizontal
B
A tshirt printing company buys white shirts from its supplier according to the price schedule as shown below.
Quantity - Price (PhP)
1 to 49 - 120
50 to 99 - 100
100 or more - 85
The company expects to use 2,000 white shirts in a 300-workday year. Ordering cost is set at
PhP300/order, while holding cost is estimated to be 15% of the shirt’s value. Estimate the expected number of workdays in between optimal order placement.
a. at most 30
b. 30 to 40
c. 40 to 50
d. at least 50
C
A young entrepreneur wishes to prepare kites for sale in a kite flying event. The unit cost of making each kite is PhP 30, while the selling price is PhP
80. The demand, D, for the kite is expected to
follow the distribution below.
D 20 25 30 35 40
Prob 0.10 0.20 0.30 0.25 0.15
Find the optimal number of kites to be made.
Estimate the expected income (revenue less cost) from the said activity.
a. 30, less than PhP 1,300
b. 30, greater than PhP 1,300
c. 35, less than PhP 1,300
d. 35, greater than PhP 1,300
D
Twenty electric fan engines are subject to a 500-hr accelerated failure testing. Of the total, 13 completed the test, five failed after the 400-hr mark, while two failed immediately at 100-hr mark. Estimate the expected number of failures that will occur in 100 engines that will be tested for 100-hrs.
a. 7.5
b. 8.0
c. 8.5
d. 9.0
B
Which inventory tracking system is appropriate when the FOI model of inventory is being employed?
a. Perpetual
b. Periodic
c. cycle counting
d. two-bin
B