Paper 1 Flashcards

1
Q

Why use PMC for a pendant

A

-Attractive and aesthetic
-hard and durable when fired
-less expensive than other metals like gold

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2
Q

low carbon steel use as a shopping basket

A

-lightweight
-tough
-stiff material
-malleable

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3
Q

chrome plated finish is suitable for shopping basket

A
  • corrosion resistance
  • hard durable finish
  • can be cleaned
  • even coating
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4
Q

how rapid prototyping impacted traditional manufacturing

A

-no investment into materials
-removed need for high skilled manufacturers
-don’t need a large space to manufacture or machinery
-can easily compare different materials
-much quicker to get to final product

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5
Q

area of a trapezium

A

(top+bottom)
(—————) height
( 2. )

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6
Q

question 6 dimensions

A

sin(60) = 700/x
x=808

y^2 +720^2=808
=367.33

same with tan(60)

404.14-367.33
from 36.5 to 37

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7
Q

why is galvanizing suitable for scaffolding

A

-aesthetics are not important
-corrosion protection
-prevent ware
-not much maintenance

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8
Q

stimulus that causes property shifts

A

light temp pressure

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9
Q

uses for these materials (cellulose acetate, fluted polypropylene, styrofoam)

A

cellulose acetate - packaging, photographic film
fluted polypropylene - signs
styrofoam - insulation panels

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10
Q

why is styrofoam used in modeling

A

easily shaped, can be made quickly, can be shaped with a hot wire don’t need lots of machinery

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11
Q

why is high density modeling foam used

A

can be sprayed and finished, dense so more realistic weight to finished product, can be shaped with hand tools

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12
Q

why is die casting appropriate for this model

A

creates a high quality surface finish, reusable moulds for die casting, can achieve intricate details

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13
Q

purpose of fillers

A

bulk up a product so less raw polymer is needed reduce costs

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14
Q

purpose of plasticisers

A

makes a plastic less brittle so can be folded and stretched

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15
Q

why outdoor decking needs to be treated

A

-protect from weathering making it more durable
-protection against fungal and insects
-provides long lasting protection so less maintenance is needed

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16
Q

polymer extrusion process

A

-thermoplastics are loaded into a hopper
- a screw moves the polymer through the chamber
- the molten polymer is forced into a steel die
- the die has a pattern for cable trunking
-supported by rollers as it leaves
- cooled by water or the air

17
Q

why use bought in components

A

reduce costs
higher quality
buy in bulk
consistent supplier

18
Q

calculate time taken to cut the path shown q16

A

200-40-20
140
1/4 x 2 x pie x 37.5
58.87
ans-20
38

2x x 2y x 10mm x pie
420

distance/speed
420/2200

0.19mins

19
Q

Low density polyethylene (pink piggy bank)

A

tough
not clear so can’t see coins
print things on it well

20
Q

blow mounding for pink piggy bank

A

hollow inside
inconsistent thickness
simple design so works

21
Q

PMMA is good for the see thru piggy bank

A

see clearly
rigid material
prone to scratching
brittle

22
Q

injection mounding

A

create shape and details well
accurate
produced quick

23
Q

debarking

A

bark is taken off and then it is cut into lengths

24
Q

conversion

A

cut to maximize timber

25
Q

seasoning

A

planks are seasoned for 80% of water and moisture leaves
air seasoning
is inexpensive, stacked outside with shelter

26
Q

planing

A

rough edges are removed and timber is dimensionally more accurate

27
Q

how do jigs increase accuracy

A

remove the need for marking or measuring - quicker
ensured consistency as all is the same size - less human error

28
Q

how fea can improve efficiency

A

identify weaknesses before producing prototype
test material and can compare
calculate max weight and strains
stimulate how the are effected in the environment
less destructive testing

29
Q

why tungsten carbide is good for tools

A

resistant to wear
resistant to corrosion
resistant to high temps
hard material

30
Q

outline why use social media to market

A

user can review quicker
targeted marketing
cost effective
worldwide platform