packaging and assessment Flashcards

1
Q

how is pharmaceutical quality measured and what is it affected by?

A
affected by:
- starting materials
- manufacturing process
- packaging and transport
- storaging 
measured by:
- physical and chemical analysis
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2
Q

what does microbiological quality depend on?

A
  • bioburden
  • bacterial endotoxins
  • pyrogens
  • sterility
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3
Q

what is a special/unlicensed medicine?

A

manufactured for human use and has been specially prepared to meet a prescription ordered for individual patients without need to hold a marketing authorisation for the product

  • can be supplied for individual patients need
  • need a mnaufacturer’s special license
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4
Q

what is the aim of bioequivalence?

A

to determine if two pharmaceutical products demonstrate in vivo biological equivalence

  • generic medicines must prove bioequivalence
  • allows patient compliance and reassure them they have the same product and effect
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5
Q

how can we establish bioequivalence?

A

use the PK parameters

  • plasma conc. vs time curves
  • Cmax and Tmax
  • look at the ADME phases
  • Tmax shouldn’t be first sampling point

take blood samples at specific points and with equal time intervals
need to see if its single dose or multi dose; if multi must add more sampling points
want to see full picture of drug exposure

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6
Q

what is the acceptance range for different AUC and Cmax ratio?

A

AUC should lie within 90% confidence interval; 0.8-1.25 of the reference value
Cmax ratio should lie within 90% confidence interval; 0.8-1.25 of the reference value
- can be tighter for drugs with narrow therapeutic window

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7
Q

what does it mean by specification and how are these set?

A

a specification is defined as a list of tests, references to analytical procedures and appropriate acceptance criteria

  • set to confirm the quality of a drug product
  • focus on making drug effective and safe
  • need relevant data
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8
Q

what should development of a pharmaceutical product include?

A

should include the definition of the quality target product profile
should have identification of the critical quality attributes
a control strategy for insurance and ensure product is fit for use
should have a selection of manufacturing processes

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9
Q

what does quality by design mean, require and ensure?

A

it means that design a formulation that ensures the product has met the pre-defined standards
requires understanding how formulation and manufacturing process influences product quality
it ensures good quality with a good control strategy

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10
Q

what is a quality target product profile?

A

it is a prospective summary of the quality characteristics of a drug product that ideally will be achieved to ensure the desired quality

must consider

  • closures
  • dose strength
  • drug release and delivery
  • intended use, dosage form, route
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11
Q

what is meant by CQA?

A

critical quality attributes is a physical, chemical or microbiological property that should be within an appropriate limit range or distribution to ensure good product quality
- can be defined for drug substances, drug products and excipients and intermediates

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12
Q

what is a CPP?

A

Critical Process Parameter is a a parameter whose variability has an effect on CQA and so should be monitored or controlled to ensure good quality

e. g for tablets CPPs could include:
- mixing
- granulation
- drying
- compression
- coating

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13
Q

for a simple immediate release tablet what must the analytical measurements be?

A

must be

  • linear
  • accurate
  • repeatable
  • reproducible
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14
Q

what is the dissolution specification?

A

75% dissolved in 30 minutes

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15
Q

what is primary packaging?

A
  • direct contact with the product
    must be
    1. compatible with product
    2. have all product info
    3. be child resistant but easy to open and re-seal
    4. be tamper-resistant or tamper-evident
    5. fit for purpose
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16
Q

what is secondary packaging?

A
  • added layer of protection
  • information provided
  • image of what medication looks like
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17
Q

what is packaging used for and why?

A
  1. containment
    - shouldnt leak
    - no diffusion of product
    - be strong during handling
  2. protection
    - maintain quality, safety and stability of product through its shelf life
  3. identification, presentation and information
    - not direct contact
    - essential source of information
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18
Q

what type of bottle packaging can you have?

A
  1. Tablet bottles
    - made of glass or plastic
    - amber coloured
    - child resistant cap
  2. medicine bottles
    - amber coloured bottle
    - fluted amber bottle
    - dropper bottle
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19
Q

what are examples of single dose and multi dose containers?

A
single dose 
- glass ampoules 
- infusion bags 
- single dose syringes 
- nebuliser ampoules 
multi dose 
- multi dose vials or glass bottles 
- pMDI's 
- cream jar/bottle/tube 
- DPI's
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20
Q

what do sealed containers do?t

A
  • prevents product from contaminants such as air or moisture
  • a single unit with our preparation
  • once opened it is unsealable
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21
Q

what are laminates?

A

two bits of metal that you put together

paper outside for printing info on

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22
Q

what are blister packs?

A
  • tray with lid used as packaging for tablets and capsules
  • provides hermetic seal
  • good barrier properties
  • tamper-evident
23
Q

what does strip packaging look like?

A

the tablets or capsules are heat sealed between two same materials, such as aluminium
protects drug from environment

24
Q

what are collapsible tubes and ointment jars?

A
collapsible tubes:
- lacquered aluminium and is sealed at both end 
- can be heat sealed 
- layer of foil when first opened so needs to be removed for access 
ointment jars:
- wide mouthed 
- semi solid preparation 
- risk of contamination by patient
25
what are risk errors for repackaging?
- right drug - right number given - right strength so more checks
26
what is glass made of? what additives are there?
- silica - limestone - soda ash - cullet additives - hardness - heat - shock resistance - opacity/clarity - colour
27
what are dis/advantages of glass being a packaging?
+ inert and impervious to air and moisture + protects from loss of volatiles + easy inspection of content + can be tinted to block harmful light rays + easy to clean and sterilise by heat - brittleness can release glass fragments - release of alkaline compounds - cost and weight - leaching of glass components
28
what types of glass is there?
Type I - borosilicate glass - low leaching risk and less likely to shatter - low coefficient of thermal expansion ; good for heat sterilisation - is costy e.g. ampoules, injection vials Type II and III glass - treated soda lime glass for Type II - soda lime glass similar to food packaging for Type III
29
what are the uses of Type II and III glass?
``` Type II - aqueous solutions Type III - non-aqueous parental products - powder for injection ```
30
what uses does plastic have?
- packaging of tablets, capsules - for eye drops or nasal sprays - as jars or flexible tubes - blister or strips pack - infusion bags and for the packaging of SVPs - as closures for bottles
31
what do typical plastic containers contain?
- polymers - polymerisation residues ; impurities - additives added to modify the properties of the plastic - processing aids
32
what is the difference between thermoplastics and thermosetting plastics?
thermoplastics - can be remoulded and heated more than once - when it is heated its melt and when it is cooled it hardens - it is free polymer chains thermosetting plastics - can only be heated and moulded once
33
what plastic additives are there?
- colouring agents - stabilisers - UV absorbers - lubricants - plasticisers - flame retardants - antioxidants
34
what are the advantages of plastic?
- low cost - low particle release - light in weight - heat sealable - easily moulded - multipurpose - not as inert as Type I glass
35
what are the disadvantages of plastic?
- has electrostatic charge - leaching of additives can occur - adsorption; loss of preservative - poor barrier properties; to sun rays and gas
36
what is poly(ethylene)?
PE - has poor odour barrier - good compatibility with drugs overall but can sorb preservatives - low density polyethylene LDPE - > clear & flexible - high density polyethylene - > strong rigid translucent - > can be pigmented
37
what is poly(propylene)?
- clear strong and rigid - heat resistant and excellent barrier to moisture - good resistance to cracking when bent - > lower amount of additives and lower risk of adsorption
38
what is poly(vinyl chloride)?
- variable rigidity, clear and glossy - heat sensitive - poor impact resistance - resistant to oils, fats and flavouring - need more additives - not good at protecting against mechanical hazards
39
what is poly(vinylidene chloride)?
- provides best barrier to moisture gases - heat resistant - clear - flexible - excellent barrier properties
40
what is poly(chlorotrifluoroethylene)?
- clear plastic - heat resistant - excellent barrier properties
41
what is poly(styrene)?
- Crystal PS; clear strong rigid but brittle - poor impact resistance - poor barrier to moisture, gases and poor chemical resistance - good for general purpose use - insufficient heat resistance to resist autoclaving
42
what is poly(ethylene terephthalate)?
- clear and strong - good resistance to high temperatures - good barrier to moisture, gases oils and chemicals - > cough syrup bottles and other liquid forms
43
what type of elastomers can you get and what are some example of these?
natural; made from rubber trees e.g. latex synthetic; petrochemicals e.g. neoprene, nitrile
44
what are dis/advantages of metal?
``` + impermeable to; light, moisture, gases + heat resistant +opaque + imprinted labels + light weight vs glass + rigid and shock resistant - costs less than less - chemical reactivity - opacity ```
45
when are paper and cardboard primarily used?
they are widely used as secondary packaging
46
what is the dis/advantages?
``` + low cost + easy to recycle, non-toxic + easy to cut and fold + rigid and strong - poor barrier properties - moisture sensitive - required additives for sealing - poor transparency ```
47
what are closures used for?
- to provide an effective hermetic seal | - to provide an effective microbiological seal and provide a suitable seal for the product
48
what must be considered when looking at closures?
- compatibility - barrier properties - easy to use - resistance to processing - appearance - additional functionalities
49
what is the goal of anti-counterfeiting strategies?
to prevent and/or detect counterfeiting - should act as a deterrent to counterfeiters 1. overt strategies 2. covert strategies 3. forensic markers
50
what is the overt strategies?
``` - out in the open + product verified by user + can be decorative or a deterrent - must be educated - easy to mimic - can increase cost and false assurance - must not be re-usable or recyclable e.g. holograms - colour shifting inks/films ```
51
what is the covert strategies?
``` - hidden + simple and low cost + easy to add and modify + no approval needed - easy to copy - risk of being compromised - higher cost for more secure measures e.g. invisible ink, embedded images, odour, laser coding ```
52
what is the forensic markers?
``` - target; brand ownder + highly secure - allows authentication - not detectable under normal conditions - cost - availability may be limited - requires access to specific equipment - increased risk of compromise with wider use e.g. taggants, isotope ratio ```
53
what are benefits of glass vial closures?
- extra level of protection given by a dust cap but is not in direct contact with product - has dust cap, aluminium ring, rubber plug
54
what are the types of closures you can get?
1. screw caps - seal produced by liner inside cap that presses against container opening; made of plastic and metal 2. Lug caps - similar to screw cap only need 1/4 of turn; normal and vacuum pressure closing 3. crown caps - crimped closure; used for beverages 4. child resistant caps - not left infront of children 5. roll on - hermetic seal; can be easily removed or easily re-sealed - roll-on pilfer proof closures; similar to roll on and tamper evident 6. tamper-evident closures - made of white PP or LDPE - band must be removed fro opening