Packaging Flashcards

1
Q

What is the definition of packaging

A

Packaging is defined as the collection of different components (packs) that surround the pharmaceutical product from the time of production until its use

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2
Q

What are the primary pack, secondary pack and tertirary pack respectively

A

PRIMARY PACK:
–Contains the product;
–Protects the product.

•SECONDARY PACK:
–Additional physical protection;
–Designed to facilitate the transport;
–Contain clear and concise information;
–Aesthetically accepted design.

•TERTIARY PACK:
–Used for bulk handling and shipping

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3
Q

Why do medicines need packaging

A

The pack should give protection against climatic, biological, chemical and physical hazards. It should also guarantee stability of the drug-delivering medicines to patients in every dosage form

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4
Q

What are the key things packaging should provide for a medicine

A
Containment
Protection
Presentation and information 
Identification
Convenience (it facilitates its use)
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5
Q

How long should the packaging protect the medicine for

A

Its whole shelf life - this includes the Manufacturing, Storage, Transport, Display, Dispensing, Administration

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6
Q

What are the principle packing materials used in the pharmaceutical industry

A

METAL, PLASTIC, PAPER, LAMINATES & GLASS
We must ensure the material does not interact with or otherwise cause damage to the product. It should also protect the medicine from external factors

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7
Q

Which types of metals and which forms are they available in to pack medicines

A

While their use has reduced we do still use metals
Aluminium: - Collapsible tubes (for inhalers etc.); Lozenge tubes; Metal foil laminates. They have a high resistance to corrosion and oxidation asthey are inert materials
Tinplate:- Flat tins e.g. lozenges; Large tins, for intermediate usage; Dusting powder tins.

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8
Q

What are the reasons why we might use metals to package drugs

A

Metals are not gas permiable and they protect drugs from light exposure

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9
Q

When using glass as a packing material, what are the 4 different classifications avaiable

A

Glass is widely used for its inert properties

Type I: borosilicate neutral glass –best pharmaceutical grade and most inert glass;

Type II: soda lime glass, sulfur dioxide treated surfaces to reduce glass components leaching to the pharmaceutical product;

Type III: soda lime glass, produced to contain large volumes (reduce the surface-to-volume ratio = minimiseleaching);

NP (Type IV): general purpose glass, less quality with impurity

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10
Q

How does BP classify glass which can be used for drug packaging

A

British Pharmacopoeia classification: different types of glass are classified as a function of the components (>66% silica is required) There are a few additives which can be put into the glass to change its characteristics.

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11
Q

Why do we use thermoplastics for medicines packaging. Give some examples of thermoplastics

A

Thermoplastic: mainly used as a container, for their mechanical performance (rigid) e.g. polyethylene, polyvinyl chloride, polypropylene, polystyrene.

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12
Q

Which container forms can plastics be formulated into

A

Bottles, tubes, single dose containers, blister packs and bottle closures

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13
Q

How are polymers classified in regards to medicine packaging and which is the most commonly used

A

Thermoplastics, thermosets, and elastomers

Thermoplastics are most commonly used

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14
Q

What is the key factor we must consider in regards to the stability of drugs within polymer containers

A

Polymers are gas permeable. This means that different polymers have different transmission rates of gases and oxygen in specific. This is important when designing a pack pharmaceutical product sensitive to oxygen, as some polymers may not provide the required level of protection against oxidative degradation. PET has a low o2 transmission rate whereas LDPE has a high one

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15
Q

How can we alter plastics to make them light resistant

A

To add protection to light, polymers can be prepared including dyes to give partial or total filtering to light

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16
Q

Why do we still sometimes use paper as medical packaging

A

It is used for the secondary pack, as in labels, leaflets, and cartons.

17
Q

What is the major drawback of using paper as packaging

A

Paper is highly hygroscopic and this is detrimental for pharmaceutical products sensitive to moisture.

18
Q

What are laminates

A

Laminates are composite materials. Laminates are made by layers of different materials, such as paper, plastic and metal

19
Q

Why do we use laminates

A

The combination of materials is designed to offer different types of protection to the pharmaceutical product, for example the combination of aluminium with plastic, will give a light composite material that can be manufactured in different shapes and sizes, providing an optimal barrier to gases and light, as well as return a great mechanical resistance to external forces

20
Q

What is the carbon footprint of a medicine

A

The total greenhouse gas emmissions caused by a pharmaceutical product expressed as a carbon dioxide equivalent.
To determine this, the life-cycle of pharmaceutical products must be considered by companies, from discovery to end-of-use. This covers manufacturing steps, such as production and formulations, the supply chain for each component, the packaging used, as well as how unused products and packaging are disposed of.

21
Q

The CO2 footprint of different products can be very different. What are some ways in which a company can reduce a medicines carbon footprint

A

Composite materials such as tetrapack are the ones with the lowest CO2 equivalent. When materials are re-used, as per glass bottles, their CO2 equivalent could be highly reduced too.

22
Q

How much of the NHSs carbon footprint can be attributed to medicines

A

In the UK, around 20% of the NHS’s carbon footprint is related to pharmaceutical products

23
Q

Why is it more difficult for the pharmaceutical industry to ‘go green’

A

While other industries are able to adjust their packaging strategies with ease, for the pharmaceutical industry, it’s not so straightforward. Remember that safety is always a priority and a balance needs to be implemented to ensure that products can continue to be manufactured and packaged safely, while also taking greener practices into consideration

24
Q

What is the main factor to consider when designing the packaging process

A

The characteristics of the product to be packed.

For example, variations of the process occur when using:
•Sterile products, e.g. produced aseptically vs. terminal sterilisation.
•Non-sterile but microbiologically controlled;
•Use of pre-formed containers.