Pack 1 Flashcards

1
Q

What are some mechanical elements?

A

Structure,mechanism,thermofluids etc
Mechanical elements may include static/dyanmic characteristics
A mechanical element interacts with its environment w puppose
Mechanical elements require power to produce motion/force

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2
Q

Types of sensors?

A

Displacement/position/proximity

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3
Q

What do displacement sensors measure?

A

Position/Velociy/Stress/Force etc

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4
Q

What are some displacement sensor types?

A

Strain gages/potentiometers/transformers optical motion etc

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5
Q

What is the strain gauge?

A

The electrical strain gauge is a metal wire, which is a wafer like that gauge the strain of an applience these are usually aligned with the direction of stress for stress analyisis.

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6
Q

What are some strain gages?

A

Metal-wire,metal-foi,semiconductor

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7
Q

Behaviour of a strain gage?

A

They’re made up of a preloaded resistance wire connected like a MOARA, and initially the resistances are equal the excitation voltage enters at Vs 2,3 and the output will be at 1,4. R1R3 = R2R4

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8
Q

What are the thermal effects of a strain gage?

A

Temp changes the resistance gage, the composition approches are using dummy gages/special compensated gages. Balance at R1/R2 = R3/R4 after temp R1+<>Rt/R2 = R3/R4 - not balanced you will need to compensate with the model

How to compensate?
Add an unstrained gage and both will be effected by the temperature = balance
called dummy gauge

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9
Q

What is a wireless signal transmission?

A

Miniature transmitter broadcasts from strain gauges to a receiver unit
* digital data encoding reduces noise

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10
Q

How do potentiometer work

A

Like a voltage divider and t read it you will need an analog - to - digital. It is used to sense position

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11
Q

What are resistive displacement sensors?

A

A resistance with a potentiometer may be used to measure linear ot rotational displacements. The output voltage at the contact is proportional to the displacement.

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12
Q

What are the different types of potentiometer?

A

Turn counting, linear motion, multi turn potentiometer possible errors are non-linearity, contact wear or noise

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13
Q

Causes and solution for noise in potentiometer?

A

Bouncing of the slider, dirt and wear - solution is having two diiifferent sliders

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14
Q

What are digital position transducers?

A

The position is indicated by a series of pulses - each pulse representing a unit of unit and may be linear or rotary

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15
Q

What do optical encoders do?

A

Provide a digi output as a result of angular displacement:
- Usually three concentric tracks with three sensors
are used:
- One slot on inner track to locate the 0o
angle
- Two tracks with n slots on each, half slot width offset to
detect the direction of rotation and angle
- 60 slots on 1 revolution result 360/60 = 6o
resolution

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16
Q

What do tachometer encoders do

A

Pulses conted to indicate displacement can’t tell direction of motion and there’s no indication of origin

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17
Q

What do incremental encoders do?

A

2/3 set of tracks and detectors. One track is a quareter of cycle behind the other.
Shows direction and magnitude but no origin

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18
Q

What is an incremental optical encoder

A

The index signal can be used to do several tasks in the
system.
- It can be used to reset or preset the position counter
and/or generated an interrupt signal to the system
controller

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19
Q

How to calculate distance travelled for optical encoders

A

– Example:
* Given: Encoder stripes = 128
* Given: Wheel diameter = 6”
* Given: counted 85 pulses
= 12.52 inches
1 revolution 6 inches 85 pulses
128 pulses 1 revolution
what about speed?
Revs/sec

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20
Q

What is an absolute encoder?

A

Several tracks
* Each track has a light source and detector
* Each position has a unique binary code
* The absolute position is determined from the
combination of values in each track
* Used in machine tools, CMMs, robots etc.
for each encoder position, there is a different binary output so that the shaft position is absolutely determined.

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21
Q

When is optical absolute optical encodiing used

A

Used when loss of refference is not possible,
A gray code - only changes a bit at a time
The info is transfered in parallel form

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22
Q

Linear/Incremental encoding - when is it used?

A

Uses a signle line that alternates black and white - two offset sensors produce signals and detect motion in each direct.
Pulses can be countet to determine the absolute position

23
Q

What is an LCDT linear variable differential transformer?

A
  • Consists of three coils symmetrically spaced along
    an insulated tube
  • It has one primary coil, two secondary coils
  • An AC voltage is applied to the primary coil and the
    induced voltage in the secondary coils are
    compared
  • No mechanical wear ensures a long life Complete
    electrical isolation
24
Q

Capacitive displacement

A

Capacitive sensors can sense anything. The object should have a dielectric
different from that of air, or it must be conductive; the only conditions for the
detection by capacitive sensing

Variable distance (d) sensors operate over a range of a few millimeters
* Cross-sensitivity to temperature and humidity (specially if the dielectric is
air)
* Capacitive sensors are also commonly used to measure pressure
* “Condenser” microphones measure changes in air pressure of incoming
sound waves
* A moving object could be attached to the dielectric or the plates to
generate capacitance changes

25
Inductive proximity sensors?
 coil inductance is greatly affected by the presence of ferromagnetic materials  here the proximity of a ferromagnetic plate is determined by measuring the inductance of a coi
26
What is the range/span
the range of a transducer defines the limits between which the input vary. (the difference between the maximum and minimum values measured) The span is the maximum value of the input minus the minimum value. For example: a load cell for the measurement of forces might have a range of 0 to 50 kN and a span of 50 kN.
27
What is accuracy?
Is the extent to which the value indicated by a measurement system might be wrong. It is the summation of all the possible errors that might occur Accuracy of a temperature measuring device can be ± 10oc
28
What is precision
variation that occurs when measuring the same part with the same instrument.
29
How is accuracy of a measurment taken?
* It is broken down into three components: * Stability: the consistency of measurements over time. * Bias: a measure of the amount of output, when there is no input, or actual offset in measurement. * Linearity: a measure of the bias values through the expected range of measurements.
30
What is the precision of a measurement?
1. Repeatability (Equipment variation): variation in measurements under exact conditions. 2. Reproducibility (Appraiser variation): variation in the average of measurements when different operators measure the same part
31
What is the error?
Error is the difference between the result of the measurement and the true value of the quantity being measured. Error = measured value - true value
32
What is sensitivity?
the sensitivity is the relationship indicating how much output you get per unit input, i.e. (the ratio of change in output to change in input).
33
What is hysteresis error?
Transducers can give different outputs from the same value being measured, according to whether that value has been reached by a continuously increasing change or a continuously decreasing change
34
How to get and what is repetability
Repeatability is used to indicate the difference in value between two successive measurements under the same environmental and operational conditions. Repetability = max-min.values/full range * 100
35
What is stability?
The stability of a transducer is its ability to give the same output when used to measure a constant input over a period of time. The term drift is often used to describe the change in output that occurs over time. The drift may be expressed as a percentage of the full range output. the term zero drift is used for the changes that occur in output when there is zero input.
36
What is dead band/time
the dead band or dead space of a transducer is the range of input values for which there is no output. The dead time is the length of time from the application of an input until the output begins to respond or change
37
What is a resolutin?
The resolution is the smallest change in the input value that will produce an observable change in the output. Sometimes is defined as the number of measurements within the range from minimum to maximum * In position sensor the minimum displacement that can be measured
38
What are dynamic characteristics?
All the performance parameters discussed above are steady -state characteristics. The followings are from the dynamic characteristics of a measurement system: * Response time * Time constant * Overshoot * Band width
39
What is a response time?
the response time also is called settling time. the response time can be defined as the time required for a change in input to become observable as a stable change in output.
40
What is overshoot?
The maximum overshot is the maximum peak value of the response curve measured from steady state value
41
What is bandwith?
bandwidth is one of the most important dynamic parameters of a transducer. Ideally, we would prefer a transducer to have the same output amplitude for any input signals with the same amplitude, independent of their frequencies. The bandwidth of a transducer is defined as the frequency range in which the amplification factor or the amplitude of the transfer function will not decay significantly
42
Analog and digital sensors?
– Provide a signal that is continuous in both its magnitude and temporal or spatial content Most of the physical measurands are analog in nature Examples: Temperature, displacement, light intensity * Digital sensors Their output takes the form of discrete steps or states Digital signals are more repeatable, reliable and easier to transmit Examples: Shaft encoder, contact switch
43
Analog to digital converter?
Analog-to-digital converter (A/D or ADC) changes analogue voltage or current levels into digital information. * The input to an ADC is an analogue signal and the output is a binary number that represents the level of the input signal
44
What is the most sginifigant criteria when selecting A/D hardware?
– Number of input channels – Single-ended or differential input signals – Sampling rate (in samples per second) – Resolution (usually measured in bits of resolution) – Input range (specified in full-scale volts) – Noise and nonlinearity
45
Sampling rate A/D converter
 The higher the sampling rate, the better.
46
Comparators?
Most A-D converters use a comparator as part of the conversion process – A comparator compares 2 signals A and B * if A > B the comparator output is in one logic state (0, say) * if B > A then it is in the opposite state (1, say) – A comparator can be built using an op amp with no feedback
47
What is a register and a flip flo?
register is a small amount of storage available whose contents can be accessed more quickly than storage available elsewhere. they have also been implemented using individual flip-flopsflip-flop is an electronic circuit (a bistable multivibrator) that has two stable states and thereby is capable of serving as one bit of memory.
48
What is a flash adc?
*Vref is a stable reference voltage as part of the converter circuit. *As the analog input voltage exceeds the reference voltage at each comparator, the comparator outputs will sequentially saturate to a high state. *The encoder generates a binary number based on the highest-order active input, ignoring all other active inputs. Unfortunately, it is the most component-intensive for any given number of output bits. It needs 2n -1 comparators, A fourbit version would require 15 comparators. Considering that eight bits is generally considered the minimum necessary for any practical ADC (255 comparators needed!)
49
What is a digital ramp ADC?
Also known as the stair step-ramp, or simply counter ramp A/D converter When a conversion is required. A signal (conversion request) is sent to the converter and the counter is reset to zero As the counter counts up with each clock pulse, the DAC outputs a slightly higher (more positive) voltage. This voltage is compared against the input voltage by the comparator. If the input voltage is greater than the DAC output, the comparator's output will be high and the counter will continue counting normally. When DAC output exceeds the input voltage, causes the comparator's output to go low. A drawback of the counter-ramp converter is the length of time required to convert large voltagesThis method is useful for medium accuracy and slow speed applications
50
Successive approximation converter?
The successive approximation register is initialized so that the most significant bit (MSB) is equal to a digital 1. * * This code is fed into the DAC which then supplies the analog equivalent of this digital code (Vref/2) into the comparator circuit for comparison with the sampled input voltage. * If this analog voltage exceeds Vin the comparator causes the SAR to reset this bit; otherwise, the bit is left a 1. * Then the next bit is set to 1 and the same test is done, continuing this binary search until every bit in the SAR has been tested. * The resulting code is the digital approximation of the sampled input voltage and is finally output by the DAC at the end of the conversion
51
SIgnle slope ADC
Instead of using a DAC with a ramped output, an op-amp circuit called an integrator to generate a saw tooth waveform is used, which is then compared against the analogue input by a comparator. 29The time it takes for the saw tooth waveform to exceed the input signal voltage level is measured by means of a digital counter clocked with a precisefrequency square wave (usually from a crystal oscillator). The single-slope ADC suffers all the disadvantages of the digital ramp ADC, The only good thing to say about this circuit is that it avoids the use of a DAC, which reduces circuit complexity
52
Practical Considerations of ADCs
Resolution/complexity ratio: Single-slope integrating, dual-slope integrating, counter, tracking, successive approximation, flash. Speed: Flash, tracking, successive approximation, single-slope integrating & counter, dual-slope integrating. Step recovery: Flash, successive-approximation, single-slope integrating & counter, dual-slope integrating, tracking
53
Stepper motors?
Stepper motors are applied when: – Accurate positioning is required – Smooth rotation is needed * Advantages of stepper motors are – Low cost – Stable zero-speed – No feedback for position control or speed control – Most widely used, open loop positioning device – Compatible with modern digital controllers * Important properties of stepper motors are: – Small step angle, – High static torque, – No-cumulative position error, – Excellent dynamic behaviour by high ratio for torque/inertia. * Various implementations can provide: – Full Stepping Systems (200 Steps/Rev) – Half Stepping Systems (400 Steps/Rev)