Oxy Fuel Equipment and arc welding Flashcards

(56 cards)

0
Q

What is the best type of clothing used for brazing and cutting?

A

Leather

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1
Q

Goggles are worn when cutting and brazing to protect the eyes from?

A

Light rays, heat Rays, Sparks and slag

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2
Q

The most suitable footwear for cutting and brazing is

A

Hightop leather safety boots

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3
Q

What three elements are necessary for a fire to occur

A

Fuel heat oxygen

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4
Q

What type of fire extinguisher should be used in a class C fire

A

Dry chemical

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5
Q

What is the purpose of the disc that is mounted on one side of the oxygen cylinder valve

A

The rupture disc is a safety device designed to burst at 3200 psi and allow the slow controlled escape of gas

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6
Q

When oxygen is being used the cylinder valve should be opened?

A

Fully

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7
Q

The maximum safe working pressure for acetylene is

A

15 psi

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8
Q

What does the term draw limit mean

A

The maximum amount of acetylene that can be drawn from the cylinder without drawing liquid acetone

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9
Q

Fusible plugs in acetylene cylinders are located where

A

On the shoulder and on the bottom of the cylinder

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10
Q

The acetylene cylinders must be used in what position

A

In a vertical position

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11
Q

Testing for leaks on Oxyacetylene equipment should be done with

A

Leak detection fluid

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12
Q

What color is the acetylene hose used with Oxyacetylene equipment

A

Red

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13
Q

The function of a regulator in Oxyacetylene equipment is too?

A

Reduce cylinder pressure to working pressure

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14
Q

A fully charged oxygen cylinder his how much pressure?

A

2200 PSI

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15
Q

Which is darker? A number four or a number five lens?

A

Number five

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16
Q

What is the critical point of acetylene?

A

28 psi

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17
Q

What is the melting point of a fusible plug on an acetylene tank?

A

100 c or 212 f

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18
Q

How do you check for leaks on Oxyacetylene equipment?

A

With in oil free leak detection fluid

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19
Q

Flat faced fittings found on some acetylene regulator stems must be installed with what?

A

A fiber washer

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20
Q

5 uses for carburizing flames are?

A

Hard surfacing

Aluminum brazing

Silver Brazing

Fusion welding alloy and mild steels

Fusion welding medium and high carbon steels

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21
Q

Which area of the torch is susceptible to backfires?

A

The tip and mixer

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22
Q

One cause of a flashback in Oxyacetylene equipment is?

A

Grossly unequal pressures

23
Q

In Oxyacetylene cutting the pressure at the regulators is relevant to?

A

The tip size and the thickness of the material to be cut

24
In silver brazing the filler metal fills the joint by?
Capillary attraction
25
To produce a high strength joint with silver brazing the joint clearances should be?
.001-.005 inch
26
One of the principal functions of flux for silver brazing is to?
Absorb and remove oxides
27
The type of flame used for braze welding of cast iron is?
Neutral to slightly oxidizing
28
Is propane heavier or lighter than air?
Heavier
29
What is constructed of two dissimilar metals that when heated discharge a small electrical current?
A thermocouple
30
What lens shade is recommended for low to medium amperage arc-welding?
Number 10
31
When welding is performed on machinery what do you do to protect the bearings?
Please the ground clamp as close to the weld as possible
32
If a short arc is used is the penetration shallow or deep?
Deep
33
In order to set a DC welding machine to run with reversed polarity what will the electrode be connected to?
Electrode connected to the positive terminal in the work grounded to the negative terminal
34
What is the main reason for the coating on stick electrodes?
To produce an inert atmosphere that protects the molten weld pool
35
Define GMAW
Gas metal arc welding
36
Define SMAW
Shielded metal arc welding
37
What are three welding power sources?
Transformers, inverters, and generators
38
What is the main cause of arc blow?
Extensive DC welding done at high heat (high amperage)
39
What welding rod is commonly used for checking polarity?
E6010 electrode
40
What are the two methods used for starting or striking the arc when stick welding?
The tapping method or the scratch method
41
What are the three harmful rays that are encountered when Oxyacetylene heating?
Visible light rays, UV light rays, infrared rays
42
Which metals require respirators when heating?
Materials containing zinc, cadmium, or lead
43
Are oxygen connections right or left-handed threads?
Right hand threads
44
What is the explosive mixture of acetylene in air range?
2.5%-80%
45
Why is an oxygen cylinder valve opened all the way during use?
Because it has a double seated valve
46
What is the pressure of a fully charged acetylene tank?
250 psi
47
Do acetylene cylinders valves use a left-hand or right-hand thread?
Left-hand thread
48
What is the disadvantage of a single stage regulator?
It does not provide fine control of delivery pressure
49
Besides finer control of delivery pressure what is another advantage of a two stage regulator?
It is not affected by cold temperatures to the same degree as a single stage regulator
50
What is regulator creep?
When the valve on the high-pressure side of the regulator does not seat properly and gas is allowed to leak past raising its pressure above normal
51
Why should you never use copper or red brass fittings with acetylene?
Copper can chemically react with the acetylene and create heat. Acetylene fittings must be yellow brass iron or steel
52
What are some causes of backfires?
Too little gas speed, obstruction of gas flow, a dirty tip, a hot tip, loose or faulty seat connections between the tip and torch handle
53
How do you start a cut on a round workpiece?
Use a chisel to form a nick to start the cut
54
Do thinner materials require more or less inclination for cutting?
More inclination
55
What are two methods for piercing holes in metal with a torch?
Traveling torch method and the still torch method