operations management Flashcards
What is the purpose of benchmarking in operations management?
Benchmarking is a systematic approach to measure an organization’s performance against best practices to enhance business performance.
What are the two main types of benchmarking?
Internal (e.g., within the same organization) and External (e.g., comparing with other organizations).
What is brainstorming in problem-solving?
Brainstorming is a creative process of generating unrestricted ideas, often used with tools like the Fishbone diagram.
What does the 80:20 rule in Pareto analysis represent?
It represents the principle that 80% of effects come from 20% of causes, helping to prioritize problem-solving efforts.
What is a Fishbone Diagram used for?
It is a tool used for cause-and-effect analysis to identify the root causes of problems.
How is a Why-Why analysis conducted?
It involves continuously asking “why” a problem occurs to drill down to the root cause.
What is Fault Tree Analysis (FTA) used for?
FTA is a deductive method that diagrams the various causes of a system failure, using gates and events.
What is the purpose of a Reliability Block Diagram (RBD)?
RBD provides a visual representation of the ways a system can succeed, identifying critical elements.
hat is Failure Modes and Effects Analysis (FMEA)?
FMEA is a qualitative tool to identify potential defects and their impacts, often used in early stages of product or process development.
What is a process in operations management?
A process is a combination of related, structured activities or tasks that transform inputs into outputs to satisfy customer requirements.
What is the goal of Reliability-Centered Maintenance (RCM)?
RCM aims to define preventive maintenance activities in safety-critical environments by identifying failure modes and maintenance tasks.
What are the main components of an operations process?
Events, tasks, decisions, inputs (5Ms), and outputs (products or services).
What are the four typical characteristics of an operations process?
Volume, variety, visibility, and variations.
What are the main types of operations processes?
One-off/Project process
Jobbing process
Batch process
Mass process
Continuous/Flow process
What are the common types of process representations?
Circulation plans, process flow diagrams (PFD), and piping & instrumentation diagrams (P&ID).
What are the uses of process representations in operations management?
Accident prevention, root cause analysis, fault detection, diagnosis, safety isolation, and process optimization.