MODULE 1 Flashcards
The primary purpose of a heat exchanger is to transfer energy from one fluid to another
a heat exchanger
Heat exchangers
can be categorized according to the following:
Regenerators, Open-type exchangers, Close-type exchangers or recuperators
These exchangers have hot and cold fluids flowing alternately through the same area with little to
no physical mixing between the two streams. The energy transfer is mainly dependent on the
properties of the fluid stream, and the geometry and thermal properties of the surface.
Regenerators
____ are, as implied in their designation, devices wherein the physical
mixing of the two fluid streams occurs. Hot and cold fluids enter open-type heat exchangers and
leave as a single stream. The nature of the exit stream is predicted by continuity and the first law
of thermodynamics. No rate equations are necessary for the analysis of this type of exchanger.
Open-type heat exchangers
are the most common and important type of heat exchanger. The hot and cold fluid
streams do not come into direct contact, and a tube wall or surface separates the two streams.
Energy transfer is achieved through convection from one fluid to an intermediate surface, then by
conduction through the wall or plate, and finally by convection from the surface to the second
fluid.
Recuperators are also categorized according to their configuration and the number of passes made
by each fluid stream as it flows inside the heat exchanger.
Recuperators
TYPES OF HEAT EXCHANGERS
Double-pipe Heat Exchanger, Shell and tube Heat Exchanger, Compact Heat Exchanger, Printed circuit heat exchangers
are one of the simplest types of heat exchangers which consist of
two concentric pipes of different diameters. In a double-pipe heat exchanger, one fluid flows
through the smaller pipe while the other fluid flows through the annular space between the two
pipes
Double-pipe Heat Exchanger
Double-pipe heat exchangers have two types of flow arrangement:
parallel flow, counter flow
both the hot and cold fluids enter the heat exchanger at the same end
and move in the same direction.
parallel flow
___ heat exchangers have hot and cold fluids enter the heat
exchanger at the opposite ends and flow in opposite directions.
counter flow
-are the most common type of heat exchanger in industrial
applications
-These heat exchangers contain large number of tubes (sometimes several hundred) packed in a
shell with their axes parallel to that of the shell. Heat transfer takes place as one fluid flows inside
the tubes while the other fluid flows outside the tubes through the shell.
-are not suitable for use in automotive and aircraft applications
because of their relatively large size and weight.
-are further classified according to the number of shell and tube
passes involved.
Shell and tube Heat Exchanger
are designed to realize a large heat transfer surface area per unit
volume. This type allows high heat transfer rates between two fluids to be achieved in a small
volume. Compact heat exchangers usually have small flow passages, and the flow is considered
to be laminar.
are also used in gas-to-gas and gas-to-liquid (or liquid-to-gas) heat
exchangers to counteract the low heat transfer coefficient associated with gas flow with increased
surface area. The two fluids usually move perpendicular to each other, and such flow configuration
is called cross-flow. The cross-flow is further classified as unmixed and mixed flow, depending on
the flow configuration,
Compact Heat Exchanger
(PCHE) are compact heat exchangers widely used today in
industrial applications such as chemical processing, fuel processing, waste heat recovery, and
refrigeration. The PCHEs are usually made from stainless steel, titanium, copper, nickel, and nickel
alloys to withstand operating pressures up to 500 bar.
Printed circuit heat exchangers
PCHE means
Printed circuit heat exchangers
Other Types of Heat Exchangers
Plate and frame heat exchangers, Regenerative heat exchangers