Milling Machines Flashcards

1
Q

Milling machines use

A

Milling, drilling, boring and reaming

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2
Q

Milling machine process description

A

A blend of the vertical spindle of the drill press with the longitudinal and transverse movements of the milling machine with the ability to machine in one, two or three planes

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3
Q

Operations of the milling machine

A

Face milling, gear cutting, end milling, keyway cutting, boring and dovetail cutting

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4
Q

Ram type milling machine features

A

Two axis control, base of ribbed cast iron and column also cast with base

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5
Q

Automatic feed

A

An external device that controls longitudinal and cross fields of the table

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6
Q

Horizontal Milling Machine

A

A type of machine tool with a spindle parallel to the work table

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7
Q

Horizontal milling machine use

A

To process various planes, inclined planes, disc cutters, angle cutters, forming cutters and mills

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8
Q

Factors that affect the efficiency of a milling operation

A

Cutting speed, feed and depth of cut

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9
Q

Cutting speed

A

Measured in surface feet per minute

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10
Q

Factors to determine Cutting speed

A

Type of work material, cutter material, diameter of cutter and depth of cut taken

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11
Q

Milling Machine Feed

A

Distance per minute that work moves into cutter

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12
Q

Feed

A

Rate work moves into revolving cutter

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13
Q

Milling feed

A

Determined by multiplying chip size desired, number of teeth in cutter and r/min of cutter

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14
Q

Chip per tooth

A

Amount of material that should be removed by each tooth of the cutter

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15
Q

Factors that influence feed rate

A

Depth and width of cut, design/type of cutter, sharpness of cutter ans workpiece material

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16
Q

Ideal rate of feed

A

Work advances into cutter, each successive tooth advances into work equal amount

17
Q

Feed (equation)

A

Feed= NxCPTx(r/min)

18
Q

Direction of feed (convention)

A

Feed work against rotation direction of cutter

19
Q

Depth of cut requirements

A

Deep at least 0.015 inches and feed should be reduced instead of speeding up the cutter

20
Q

Common Milling machine operations

A

Open and closed pockets, peripheral end milling, chamfering and facing operations for small areas

21
Q

Milling machine accessories

A

Arbors, shell-end mill arbors, collet adapters, quick-change adapter and vises

22
Q

Collet adapters use

A

Used for mounting drills or other tapered-shank tools in main spindle of machine or vertical milling attachment