MIDTERM Flashcards
THE LAST ACTIVE ELEMENT OF A CONTROL LOOP
FINAL CONTROL ELEMENT
DEVICE THAT RECEIVES A CONTROL SIGNAL AND REGULATES THE AMOUNT OF MATERIAL OR ENERGY IN A PROCESS
FINAL ELEMENT
MOST COMMON FINAL ELEMENT
CONTROL VALVE
A VALVE BODY AND ACTUATOR THAT IS ABLE TO CONTROL FLUID FLOW AT ANY POSITION BETWEEN FULLY OPEN AND FULLY CLOSED
THROTTLING CONTROL VALVE
THE PATH THROUGH THE VALVE BODY FROM THE INLET TO THE OUTLET PORT
WAY
THE LOCATION WITHIN THE VALVE BODY WHERE INTERNAL PARTS ARE PLACED TO DIRECT FLUID FLOW THROUGH THE VALVE
POSITION
THE VALVE DOES NOT ALLOW THE PRESSURIZED FLUID TO FLOW OUT OF A VALVE IN THE SPRING ACTUATED POSITION.
NORMALLY CLOSED (N/C)
THE VALVE DOES ALLOW THE FLUID TO FLOW OUT OF A VALVE IN THE SPRING ACTUATED POSITION.
NORMALLY OPEN (N/O)
VALVE PLUG STEM
VALVE PLUG
CAGE
SEAT RING
PRIMARY TRIM COMPONENTS
PACKING
PACKING FLANGE
PACKING GLAND
FLUSHING RING
SECONDARY TRIM COMPONENTS
THE HOUSING COMPONENT OR SHELL OF THE VALVE. CONNECTED TO PROCESS VIA FLANGED OR THREADED PIPING CONNECTIONS
BODY
THE SEAL AREA AROUND RHE SLIDING STEM.
PACKING AND PACKING BOX
THE MOVING ASSEMBLY CONNECTED TO THE SLIDING STEM, MOVES IN AND OUT OF VALVE SEAT. ALSO REGULATES FLOW
DISC OR PLUG
THE PART OF THE VALVE THAT PROVIDES THE MOVEMENT OF THE STEM ASSEMBLY.
ACTUATOR
THE PUSHING AND PULLING ROD THAT TRANSFERS MOTION FROM THE ACTUATOR TO THE PLUG
STEM (SHAFT)
STATIONARY RECEIVER FOR THE PLUG
SEAT
FORCES THE VALVE STEM IN THE OPPOSITE DIRECTION OF THE DIAPHRAGM ASSEMBLY.
SPRING
FLEXIBLE DISK THAT TRANSFERS THE PNEUMATIC FORCE TO MOVE THE VALVE STEM
DIAPHRAM
MANUAL OVERRIDE THAT LIMITS THE MOTION OF THE VALVE, FORCES IT TO STAY OPEN, CLOSED, or THROTTLED
HANDWHEEL
CONVERTS AN ELECTRICAL SIGNAL TO PNEUMATIC SIGNAL
I/P TRANSDUCER
THREE FAIL SAFE MODES:
- F/C
- F/O
- FAIL LAST POSITION
2 ANSI EMERGENCY CLASSES
V & VI
WHAT IS THE EMERGENCY CLASS ?
ANY CLASS PAST VI
3 REQUIREMENTS FOR FIRESAFE SHUTOFF:
- WITHSTAND 45 MIN. OF DIRECT FLAME IMPINGEMENT
- ELEMENT AND SEAT MADE FROM DIFF. MATERIALS
- SEATS ARE SPRING LOADED TO PUSH INTO ELEMENT FOR COMPLETE SHUTOFF
TO ACHIEVE THE DESIRED SHUTOFF FOR A PARTICULAR APPLICATION.
VALVE LAPPING
IS APPLIED TO SEATING AREA OF ELEMENT CREATE AS TIGHT A SEAT TO ELEMENT MATCH AS POSSIBLE
LAPPING COMPOUND
50% = 80%
MAX FLOW WITH MINIMAL TRAVEL
QUICK OPENING CAGE
50% = 50%
EQUAL INCREMENTS OF TRAVEL
EQUAL PERCENTAGE
MINIMUM CROSS-SECTIONAL AREA OF THE FLOW STREAM AND OCCURS JUST DOWNSTREAM OF THE ACTUAL RESTRICTION
VENA CONTRACTA
PROCESS IN WHICH A PORTION OF THE LIQUID FLUID CONVERTS TO VAPOR. CHARACTERIZED AS SMOOTH,POLISHED APPEARANCE USUALLY AT THE SEAT LINE OF PLUG OR SEAT RING
FLASHING
PROCESS IN WHICH VAPOR BUBBLES COLLAPSE INSIDE THE VALVE BODY.
CAVITATION
WHEN THE SPEED OF A GAS INCREASES THAT IS ALREADY TRAVELING AT THE SPEEE OF SOUND CREATING WAVES
SONIC VELOCITY
6 TYPES OF SLIDING STEM VALVES
- SINGLE PORTED
- DOUBLE PORTED
- 3 WAY
- Y-ANGLE
- SPLIT BODY
- 90• ANGLE
3 CLASSES OF SLIDING STEM VALVES
- GLOBE VALVE
- GATE VALVE
- DIAPHRAGM
GLOBE SHAPED PLUG SLIDES INTO A ROUND SEAT OR PORT. GENERALLY SINGLE PORTED
GLOBE CONTROL VALVE
THROTTLING VALVE WHERE FLUID ENTERS HORIZONTALLY, MAKES A TURN THRU THE PLUG AND SEAT AND ANOTHER TURN TO EXIT THE VALVE
SINGLE PORTED GLOBE VALVE
THIS VALVES PURPOSE IS TO MAXIMIZE FLOW THROUGH THE VALVE WHILE REDUCING THE PRESSURE DROP .
DOUBLE PORTED
2 TYPES OF 3 WAY VALVES
DIVERTING - 1 INLET/2 OUTLETS
1 PRODUCT SENT 2 PLACES
MIXING - 2 INLETS/1 OUTLET 2 PRODUCTS MIXED TO MAKE A NEW PRODUCT
THIS VALVE HAS 3 OPENINGS AND IS A SPECIAL TYPE OF GLOBE CONTROL VALVE
3 WAY
THIS VALVE HAS NO PRESSURE DROP DUE TO STRAIGHT FLOW PATH. COMMONLY APPLIED IN MOLTEN METAL
Y ANGLE
THESE VALVES ARE EASY TO REPAI AND ARE A MORE ECONOMICAL MAINTENANCE SOLUTION
SPLIT BODY
ELIMINATES 1 OF THE 3 90 DEGREE TURNS IN THE FLOW PATH OF GLOBE BODY VALVES
90 DEGREE ANGLE
VALVES DISTINGUISHED BY A FLAT OR WEDGE SHAPED PLATE THAT IS MOVED INTO OR OUT OF THE FLOW PATH.
GATE VALVE
HOW TO CLOSE GATE VALVE:
GENTLY CLOSE UNTIL RESISTANCE IS FELT
OPEN 1 FULL TURN,HESITATE SO DEBRIS AND SCALE FROM SEAT
FULLY RETIGHTEN
2 TYPES OF GATE VALVES
MULTI-ORFICE: USED IN THROTTLING APPLICATIONS
V-ORFICE: ABILITY TO SHEAR THRU FLOW OF SUSPENDED SOLID MATERIALS
THIS VALVE USES A SOFT DIAPHRAGM AGAINST A HARDENED RIGID WEIR SURFACE TO STOP FLOW.
SAUNDERS VALVES (SPHINCTER)
THIS VALVE USES A FLEXIBLE TUBE SECTION TRAPPED BETWEEN 2 RIGID FORMING VISE LIKE BARS.
BETTER IN LIQUID SERVICE, LEAKS ARE EASY TO DETECT
PINCH VALVE
MOST POPULAR TYPE OF GLOBE
SINGLE PORT
WHAT ARE SLIDING STEM VALVES ALSO KNOWN AS
RISING STEM VALVES
4 TYPES OF ACTUATORS
DIAPHRAGM & SPRING
PISTON
ROTARY SHAFT ACTUATORS
MANUAL OPERATORS
A DEVICE THAT RESPONDS TO AN INSTRUMENT BY CREATING A LINEAR OR ROTATIONAL MOVEMENT. WHAT MAKES A VALVE A CONTROL VALVE
ACTUATORS
PRESSURE TO FORCE CONVERTOR USING A CIRCULAR DIAPHRAGM TO TRANSMIT FORCE TO A THRUST ROD.
DIAPHRAGM & SPRING
ARE DIRECT ACTING AND REVERSE ACTING.
ACTUATORS
DIAPHRAGM AND SPRING 4 POSSIBLE COMBINATIONS
DIRECT/DIRECT : (FO)
DIRECT/REVERSE: (FC)
REVERSE/DIRECT: (FC)
REVERSE/REVERSE: (FO)
IS GENERALLY MOLDED FROM A FABRIC REINFORCED ELASTOMER THAT IS FLEXIBLE AND PLACED BETWEEN 2 CASINGS
DIAPHRAGM
ADVANTAGES AND DISADVANTAGES OF DIAPHRAGM AND SPRING VALVES:
ADV: LOW COST & HIGH PERFORMANCE
DISADVANTAGE: LENGTH OF STROKE AND AMOUNT OF FORCE THAT CAN BE DEVELOPED
PRE-CALIBRATION ALIGNMENT WHERE ACTUATOR IS SEPARATED FROM THE VALVE.
3-11 or 15-6 PSI
BENCH SET
2 PNEUMATICALLY ACTUATED GLOBE VALVES:
DIAPHRAGM ACTUATED GLOBE VALVE
PISTON ACTUATED GLOBE VALVE
2 TYPES OF PISTON STYLE VALVES:
SINGLE ACTING: DEFINITE FAIL POSITION
DOUBLE ACTING: FAIL LAST POSITION.
*REQUIRES PRESSURE ON BOTH SIDES OF THE PISTON
2 TYPES OF SINGLE ACTING PISTON TYPE ACTUATORS:
SPRING OPPOSED
COMPRESSED AIR OPPOSED
ADVANTAGES AND DISADVANTAGES OF PISTON STYLE:
ADV: GREATER FORCE, SMALL FOOTPRINT & STROKE LENGTH 3-6 INCHES
DISADVANTAGES: NEED CLEAN DRY AIR & HAS TO BE REPLACE IF DAMAGED
AS AIR ON ONE SIDE REDUCES, THE OTHER SIDE INCREASES MOVING THE VALVE FROM OPEN TO CLOSED. MUST BE CONTROLLED WITH A VALVE POSITIONER
DOUBLE ACTING PISTON TYPE ACTUATOR
3 ROTARY ACTION STYLE VALVES
RACK & PINION
ELECTROMECHANICAL
DIAPHRAGM
IN THIS VALVE AIR ENTERS ONE PORT FORCING PISTONS OUTWARDS TURNING IT COUNTER CLOCKWISE WHILE AIR IS EXHAUSTED FROM THE SECOND PORT
RACK & PINION
IN THIS VALVE THE ELECTRIC MOTOR IS CONNECTED THROUGH A WORM GEAR TO CONVERT ROTARY ACTION INTO LINEAR MOTION TO MOVE A VALVE STEM
ELECTROMECHANICAL
IN THIS ROTARTY ACTION STYLE VALVE THE STEM AND CONNECTOR ARE REPLACED WITH AN ACTUATOR ROD THAT IS CONNECTED TO ACTUATOR LEVER TO SHAFT OF VALVE
DIAPHRAM
VALVE POSITION IS DETERMINED BY SIGHT.
TALL STEM = OPEN VALVE…. SHORT STEM= CLOSED VALVE.
RISING STEM VALVE
MANUAL OPERATOR STYLE VALVES:
- COMMON ON GATE VALVES
2. MOUNTED ON TOP OR SIDE
2 MOST BASIC PNEUMATIC ACTUATORS ARE :
DIAPHRAGM & PISTON
DIAPHRAGM ACTUATORS ARE MADE FOR 2 DIFF. FUNCTIONS:
DIRECT ACTING
REVERSE ACTING
“RISING STEM” ACTUATORS ARE OFTEN CALLED :
MANUAL OPERATOR STYLE ACTUATORS
WHICH TYPE OF ACTUATOR HAS “INHERENT INERTIA ISSUES”
ROTARY ACTION STYLE- ELECTROMECHANICAL
WHAT IS THE DIFFERENCE BETWEEN SINGLE AND DOUBLE ACTING?
DOUBLE: REQUIRES PRESSURE ON BOTH SIDES OF PISTON TO BE VARIED TO CONTROL VALVE POSITION