Miderterm #3 Flashcards
Definition of Stability
- extent to which a drug product (drug in dosage form) retains within specified limits
- the same properties and characteristics that it possessed at the time of its manufacture
- Stability Criteria:
- physically, chemically, microbiologically, toxicologically, therapeutically
- 90% of labeled content of active ingredient is generally recognized as the minimum acceptable potency level
Stability Testing in Drug Development: Early Development
- **Early Development: **type of marketed formulation is selected (dosage form)
- based of route of administration, dose, therapeutic indication, marketing etc
Stability Testing in Drug Development: Preformulation Studies
performed on the active pharmaceutical ingredient (API) in order to understand its physical and chemical properties
- Chemical stability of drug?
- Which salt form?
- Which crystal form?
- What are the invitro chemical degradation pathways?
- Compatible and useful excipients?
- Compatible with container?
- Storage conditions for the formulation? (formulation will have impact on stability)
Forced Degradation Studies
- Studies for drug stability
- *Very *extreme conditions
- high temperature, high humidity, different pH, and exposure to light for up to a week.
- During development, each formulation for clinical trials must be tested for stability
Stability, FDA approval and NDA
- The to-be-marketed formulation for the drug product (in final dosage form and in final container) must be tested for stability as part of the FDA approval of the New Drug Application [NDA].
Accelerated Stability Testing
- Final product in it’s final container
- short term studies
- elevated temperature (not as high as forced degradation studies)
- 40 degrees C and 60% humidity
Long Term Stability Testing
- Final product in final container
- continually testing under expected “normal” conditions
- throughout marketing life
- “real time stability testing”
- extensive and expensive
- If not agree with hypothesis, then have to adjust expiration date
Expiration Date
- required by FDA Good Manufacturing Practice (GMP)
- expiration date is the last day of the specified month
Beyond-Use-Date on multi-dose prescription container, single-unit or unit-dosed repackaged medications (nonsterile)
- expiration date or one year from dispensing
- whichever is sooner
- product label for storage info
- Pharmacists advise patients with special circumstances
- infrequent use, traveling to harsh climate
- Exception for reconstituted products
Beyond-Use-Date on extemporaneously-compounded prescription medications
- Consult and apply drug-specific and general stability information from authoritative sources, compendium, or literature
- If a manufactured drug product is used as the source of the active drug substance, the expiration date on the drug product does not necessarily apply as the beyond-use date
- Beyond-use dates should be assigned conservatively
- Beyond-use date should be shorter than the expiration date of the least-stable component
Compounding pharmacists should consider the following when assigning BUD
- nature of drug substance and its possible chemical degradation mechanism
- nature and degradation of excipients
- container used for packaging
- type of formulation (for example, liquid or solid)
- expected storage conditions
- intended duration of therapy
be observant for stability issues during all steps in the compounding, dispensing, and storing
In the absence of specific information applicable to a specific drug and compounded preparation use the guidelines below for BUD
- tight, light-resistant containers
- store at (controlled) room temperature
- Non-aqueous liquids and solid compounded formulations:
- ingredients from manufacture product: BUD no later than ingredient expiration date or 6 months, whichever is sooner
- Water-Containing Oral Compounds (from solid ingredients):
- 14 days when stored at cold temperatures
- All other compounded formulations (topical suspensions):
- not later than intended therapy or 30 days, whichever is sooner
Degradation of active drug compound can lead to:
- loss of potency
-
infrequently produce a toxic product (small amounts of decomposition product could be highly toxic)
- Ex: Penicillin and cephlasporins
Degradation of other ingredients (excipients) in the dosage form
- Preservatives, solubilizers, emulsifying, suspending agents, etc. may degrade
- alter the “stability environment” and bioavailability performance of the dosage form
Example of Chemical Degradation: Hydrolysis
- (solvolysis if the solvent is something other than water)
- Aspirin
- Benzylpenicillin or penicillin G (
Factors that affect rate of hydrolysis:
- Prescence of Water; control moisture
- dry powder form
- formulate w/o water (PEG, glycerin)
- film coat
- add a descicant
- Temperature
- store in refridgerator
- Light
- Protect with cardboard, aluminum foil, amber vial
- Acid/Base Buffers
- choose an optimum pH for stability and acceptability
- sometimes a compromise
Rate of hydrolysis of aspirin as a function of pH
Notice that it is in log units. Going over enormous range. Minimize hydrolysis by keeping at pH of 2 or so. Trade-off, solution tastes horrible.
Example of Chemical Degradation: Oxidation
- Some functional groups subject to auto-oxidation
- Epinephrine
- colored product, adrenochrome, can be toxic
- Morphine to pseudomorphine and morphine N-oxide
Factors that affect the rate of oxidation
- Prescence of oxygen
- air-tight containers
- nitrogen or argon gas in headspace of injectables
- Exposure to light
- amber/opaque, protect with aluminum foil
- Prescence of heavy metal ions
- Chelating agents (EDTA)
- Variation in storage temperature (high temp)
- Store in the refridgerator
- pH
- add buffer
Example of Chemical Degrations: Photolysis
- complex, difficult to characterize and understand
- chlorpromazine
- semiquinone free radical
Example of Chemical Degradation: Racemization
- one enantiomeric form of a chiral drug into its other enantiomers
- one isomer might be of lower activity
- tetracycline, epinephrine, pilocarpine
- toxic below 3%, need to worry about breaking down
Example of Chemical Degradation: Polymerization
- two or more identical drug molecules combine to form a complex molecule
- Ampicilin
5 Chemcial Degradation Reactions to keep in mind
- Hydrolysis
- Oxidation
- Photolysis
- Polymerization
- Racemation
Microbial Growth
- Unexpected contamination
- storage conditions not met
- insufficient preservative
- preservative degradation
Physical Degradation
- Polymorphic Reversion (change in crystal structure)
- Tablet becomes friable or discolored; hardening of capsule
- Precipitation from solutions
- Suspension instabilities
- particle growth (dissolution and recrystalize)
- deflocculation (caking)
- separation of emulsions (creaming, sedimentation, cracking, inversion)
Zero-order kinetic model for drug degradation
- degradation of a drug is constant with respect to time
- Rate of degradation is independent of drug concentration
Mathematical Decription of Zero-Order rate
Equation that we use to determine concentration remaining at a certain time
- C=C0-kot
- k0=(C1-C2)/(t2-t1)
time required for the drug concentration to decrease to 90% of its starting value (i.e., accepted minimum potency) for a zero-order process ( t90% ):
- t90%=(1/10)(C0/k0)
- **predicted shelf life depends on amount of drug concentration in the formulation **
First-order kinetic model for drug degradation
- degradation of a drug is directly proportional to the concentration of drug remaining
Mathematical Description of First-Order Kinetics
Equation to determine drug concentration for first-order kinetics
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Half-Life
- time required for the concentration to decrease by 50%
- t0.5=(ln2)/k
- t0.5=0.693/k
Equation for time required for the drug concentration to decrease to 90% of its starting value for a first-order process
- t90%=ln(100/90)/k
Arrhenius Equation (“Arrhenius Law”) for Accelerated Stability Testing
- relates temperature and reaction rates
How is the Arrhenius equation used in accelerated stability studies?
- Step 1: Perform several short-term (brief) accelerated stability studies at different temperature
- Estimate a rate constant k for each stability study
- degradation rate increases as temperature increases
- Estimate a rate constant k for each stability study
- Step 2: Plot the ln or log of the degradation rate constant k as a function of 1/T
- Step 3: Use the graph to estimate the rate constant for degradation at lower temperatures by extrapolation
- Then calculate t0.5 and t90% for room temperature storage from the extrapolated rate constant
- Summary: In a few days, have calculated degradation rate constant
- can estimate shelf life at room temp.
- can estimate rate constant for storage in fridge
Q10
- ratio of degradation rate constant for a 10°C elevation above room temperature (25°C)
- (fold increase in k for a 10 degree C raise)
- Relative change in rate constant stays about the same as you increase the temperature
- Most degradation reaction increase by ~3 fold every 10 degrees
- For a 20 degree raise: 3^2=9 fold
- Q10t/10
Role of Dissolution in Oral Drug Absorption
- **Only dissolved drug can effectively penetrate the GI mucosa **
- Mostly by passive diffusion
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- Mostly by passive diffusion
Passive oral drug absorption is generally favored by:
- Sufficient water solubility for drug to dissolve readily within fluids of the GI tract (required for all absorptive mechanisms)
- Good drug stability in the fluids of the GI tract
- Sufficient lipid solubility for drug to partition from solution in the GI fluids (aqueous) into the GI mucosa (lipoidal)
- ionization of weakly acidic and basic drugs (as determined by pKa and pH at locations along the GI tract) also play a role
- Optimum LogP in range of 1 to 3
- Smaller molecular size
- more readily diffuse through the GI mucosa
Rate-Limiting Step for Drug Absorption
- disintegration –>dissolution–>permeation, one of these processes could become rate-limiting
- disintegration rarely rate-limiting
- Case A: low lipid solubility (low logP)
- dissolution>>>permeation
- permeation limits drug absorption rate
- permeation rate limited
- Case B: high lipid solubility (high logP)
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- dissolution into fluids limits drug absorption rate
- absorbtion highly dependent on formulation
- dissolution rate limited
Drug Dissolution Model and Factors Affecting Drug Dissolution Rate
Dissolved drug molecules diffuse from the saturated film adjacent to the solid particle surface into the bulk solution (i.e., across the stagnant diffusion layer), thereby establishing a concentration gradient between Cs at the saturating film and Ct in the bulk (well-mixed) medium at time t.
Equation for Drug Dissolution
Equation for Drug Dissolution during sink conditions
physicochemical factors that govern the drug dissolution rate:
- aqueous solubility (Cs); what affects Cs?
- pH
- salt form of the drug
- buffering agent (maintains favorable pH in diffusion layer)
- polymorphic or pseudo-polymorphic form
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Variation of pH along the GI tract
- Stomach pH of 1-3, Small intestine pH of 5-7, Large intestine pH of 7-8
- significant ionization may or may not occur, depending upon where the drug is located in the GI tract
Ionization and Drug Dissolution
- **Ionization of drug increases its solubility in water remarkably **
-
weakly acidic drug: solubility greater at higher pH
- total solubility (Cs) for a weak acid equals the intrinsic solubility of the non-ionized acid HA (C0) plus the equilibrium concentration of the anion [A
Ionization and drug permeability across GI mucosa
- nonionized into GI mucosa easier
- pH effects on dissolution rate is opposite to their effects on permeation rate
Ionization and drug permeability across GI mucosa: **In theory **
- weakly basic drugs dissolve readily in the low pH of the stomach, but absorption is more optimal in the small intestine because of improved permeability at higher pH
- even though low pH in the stomach affords good permeability of weakly acidic drugs, it is poor condition for dissolution. Once the formulation reaches the small intestine, dissolution can proceed more efficiently; however, permeability is less optimal.
Ionization and drug permeability across GI mucosa: **In reality **
- small intestine is the major site of absorption (permeation) for most weakly acidic drugs
- Small intestine has a much greater absorptive surface area
- ionization doesn’t completely restrict absorption; ionic equilibrium is reversible
- Non-ionized drug is absorbed, ionized drug reacossiate with H+ to form non-ionized drug
- ionization affects dissolution more than permeability
GI motility and drug absorption
- GI motility can affect both the rate and extent of oral drug absorption
- Gastric emptying rate: important for how quickly drug to small intestine
- Food slows gastric emptying and in turn slows the onset and rate of drug absorption.
- slowed by drugs with anticholinergic effect and accelerated by prokinetic agents
- Anticholinergic also slows intestinal motility, allows more complete dissolution (opposite for prokinetic agents)
- GI content can affect dissolution and gastric emptying rate
Formulation Factors Affecting Drug Dissolution and Oral Drug Absorption: Salt form of the drug
- generally, greater solubility of the salt form
- drug is initially presented entirely in ionized form into the saturating film, thereby ‘buffering’ the film pH.
- sodium or potassium salts of weak acids dissolve much more rapidly than free acids
- examples of organic salts that have a lower aqueous solubility than the free acid or base
Example: Sodium salicylate vs. salicylic acid
Salt and pH
Salt is more water soluable and less affected by pH
As pH incrase, solubilty of weak acid increases, increases in dissolution rate.
Example: Tolbutamide
Salt Effects
- generic hypoglycemic drug used in the treatment of Type II diabetes
- Different salt forms of tolbutamide have different solubility and accordingly different dissolution rate. Therefore, their absorption rates will differ leading to significantly different glucose-lowering effects.
Formulation Factors Affecting Drug Dissolution and Oral Drug Absorption: Buffering Agents
- Some salts are deliquescent and would pose a storage problem.
- Deliquesce: to dissolve and become liquid by absorbing moisture from the air.
- Fix by forming the salt in situ by co-administering a mixture of buffering agent and drug.
- increasea solubility (Cs) of drug in the dissolution layer, thereby increasing drug dissolution rate.
Formulation Factors Affecting Drug Dissolution and Oral Drug Absorption: Drug Polymorphs
- More than one crystal form
- same chemical structure, but show different physical properties
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Metastable polymorphs may have higher aqueous solubility than the stable form
- **Metastable polymorphs are useful if they have sufficient stability (conversion to stable polymorph over many months) **
- Polymorphic forms may arise during pharmaceutical manufacturing through:
- recrystallization during synthesis of the drug substance
- milling and compression
Ex: Chloremphenicol
Polymorphs and Dissolution
- less soluble palmitate ester of chlorampenicol used because less bitter tasting
- hydrolyzed in GI tract and absorbed
- absorption rate-limited by dissolution of the palmitate ester
- can depend on the chloramphenicol palmitate polymorph selected
- **Chloramphenicol palmitate polymorph B is metastable **