Metals Overview 2 Study Guide Flashcards

1
Q

When the concentration of solute in a solid solution exceeds the solubility limit, which of the following situations results?
A. The formation of a new solid solution or phase that has a composition similar to that of the original solid solution.
B. The formation of a new solid solution or phase that has a distinctly different composition than the original solid solution.

A

-B. The formation of a new solid solution or phase that has a distinctly different composition than the original solid solution.

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2
Q
Once a system is at a state of equilibrium, a shift from equilibrium may result by alteration of which of the following?
A. Pressure
B. Composition
C. Temperature
D. All of the above
A

-D. All of the above

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3
Q

Define triple point as it related to a single component phase diagram.

A

-The only point in the phase diagram where all three states are in equilibrium

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4
Q
A solidus line separates which of the following phase fields?
A. Liquid and liquid+alpha
B. Alpha and liquid+alpha
C. Alpha and alpha+beta
D. Liquid+alpha ans alpha+beta
A

-B. Alpha and liquid+alpha

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5
Q

Define critical point as it relates to a single component phase diagram.

A
  • The highest temperature and pressure at which a liquid and a gas can co-exist at equilibrium.
  • Beyond that the liquid and gas phase are indistinguishable.
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6
Q

State three variables that determine the microstructure of an alloy.

A
  • The alloying elements present
  • The concentrations of the alloying elements present
  • The heat treatment of the alloy
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7
Q

Define eutectic temperature as it relates to binary eutectic systems phase diagram.

A
  • Along with the eutectic composition (CE) it is the eutectic or invariant point
    • Where the liquid and two solid phases coexists in equilibrium
  • It is the lowest possible melting temperature for all of the mixing ratios of the components
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8
Q

What do you understand by lamellar eutectic structure? When are they formed?

A
  • Co = CE
  • Lamellar structure = eutectic microstructure
    - alternating layers (lamellae) of alpha and beta crystals
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9
Q

What is the primary difference in ferrous steels and cast irons

A

-Alloy metals that contain iron (primary base metal is iron)

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10
Q

State two limitations in properties for the application of ferrous alloys

A
  • Relatively high density
  • Relatively low conductivity
  • Poor corrosion resistance
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11
Q

State and briefly describe three types of stainless steel

A
  • Ferritic: Iron-chromium alloys
    • BCC crystal structure, Cr (11-30%), C (up to 0.2%)
    • Good ductility
    • Relatively weak
    • Used in architectural trim, kitchen range hoods, jewelry, decorations, utensils
  • Austentitic: Iron-nickel-chromium alloys
    - Cr (16-26%), C (up to 0.2%), Ni, Mn, Mo non-magnetic
    - Marchinable
    - Weldable
    - Relatively weak
    - Used in architectural products, storefronts, doors and windows, railings; chemical processing, food utensils, kitchen applications
  • Martensitic: Iron-chromium-carbon alloys
    - Cr (10-12%), C (less than 1.2%)
    - High strength
    - Hardness
    - Resistance to abrasion
    - Used in turbine parts, bearings, knives, cutlery and generally magnetic
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12
Q

Differentiate between hot and cold working of metals

A
  • Hot working
    • Temperature high enough for re-crystallization
    • Larger deformations
  • Cold working
    • Well below Tm
    • Work hardening
    • Smaller deformations
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13
Q

Name and describe two metal forming methods.

A
  • Casting

- Powder Metallurgy

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14
Q

Describe the process of metal casting to form final metallic products

A
  • Mold is filled with metal
  • Metal melted in furnace, perhaps alloying elements added. Then cast in a mold
  • Most common, cheapest method
  • Gives good production of shapes
  • Weaker products, internal defects
  • Good option for brittle materials
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15
Q

Describe briefly the powder metallurgy fabrication method

A
  • Materials with low ductility

- ~the production and working of metals as fine powders that can be pressed and sintered to form objects

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16
Q

What is annealing?

A
  • The process whereby heat is introduces to mobilize the atoms and relieve internal stress
  • After annealing, it allows the metal to be further shaped
  • It involves the re-crystallization of the distorted structure
17
Q

Differentiate between annealing and quenching

A
  • Annealing
    • The process whereby heat is introduces to mobilize the atoms and relieve internal stress
    • After annealing, it allows the metal to be further shaped
    • It involves the re-crystallization of the distorted structure
  • Quenching
    • Rapid cooling in quenching medium such as water or oil
    • Depends on
      - Composition of alloy
      - Type of quenching medium
      - Size and shape of specimen